Damage evolution mechanism and low-damage grinding technology of silicon carbide ceramics
Silicon carbide (SiC) ceramics are extensively utilized in aerospace, national defense, and petrochemical industries due to their superior physical and chemical properties. The processing of bulk SiC ceramics necessitates precise and efficient grinding techniques to produce components with satisfact...
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| Format: | Article |
| Language: | English |
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IOP Publishing
2025-01-01
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| Series: | International Journal of Extreme Manufacturing |
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| Online Access: | https://doi.org/10.1088/2631-7990/ada218 |
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| author | Chen Li Kechong Wang Oleg Zakharov Hailong Cui Mingtao Wu Tianchen Zhao Yongda Yan Yanquan Geng |
| author_facet | Chen Li Kechong Wang Oleg Zakharov Hailong Cui Mingtao Wu Tianchen Zhao Yongda Yan Yanquan Geng |
| author_sort | Chen Li |
| collection | DOAJ |
| description | Silicon carbide (SiC) ceramics are extensively utilized in aerospace, national defense, and petrochemical industries due to their superior physical and chemical properties. The processing of bulk SiC ceramics necessitates precise and efficient grinding techniques to produce components with satisfactory functionality. However, the inherent high hardness and brittleness of SiC ceramics present significant challenges during grinding, leading to severe brittle fracture and tool wear that compromise both surface integrity and production efficiency. Although ductile-regime grinding of SiC ceramics can be achieved by enhancing machine tool accuracy and stiffness while optimizing wheel performance alongside appropriate selection of process parameters, a comprehensive summary of the mechanisms underlying damage evolution during grinding is lacking, and a mature grinding process for SiC ceramics has yet to be developed. To bridge this gap, the sintering technologies, mechanical properties, and microstructures of SiC ceramics were briefly covered. The grinding-induced damage mechanism and low-damage grinding technologies of SiC ceramics were summarized. The fundamental science underlying the ductile deformation and removal mechanisms of brittle solids was emphasized. Additionally, attention was directed towards the critical role of hybrid energy field grinding in minimizing brittle damages and promoting removal efficiency. This review not only elucidates the intrinsic interactions between the work material and abrasives, but also offers valuable insights for optimizing the grinding processes of brittle solids. |
| format | Article |
| id | doaj-art-e24e6700ee26402a8b2e68d46e472c91 |
| institution | Kabale University |
| issn | 2631-7990 |
| language | English |
| publishDate | 2025-01-01 |
| publisher | IOP Publishing |
| record_format | Article |
| series | International Journal of Extreme Manufacturing |
| spelling | doaj-art-e24e6700ee26402a8b2e68d46e472c912025-01-09T14:44:54ZengIOP PublishingInternational Journal of Extreme Manufacturing2631-79902025-01-017202201510.1088/2631-7990/ada218Damage evolution mechanism and low-damage grinding technology of silicon carbide ceramicsChen Li0https://orcid.org/0000-0002-8259-0731Kechong Wang1Oleg Zakharov2Hailong Cui3https://orcid.org/0000-0003-2595-2588Mingtao Wu4Tianchen Zhao5Yongda Yan6Yanquan Geng7https://orcid.org/0000-0003-3499-0551State Key Laboratory of Robotics and System (HIT), Harbin Institute of Technology , Harbin 150001, People’s Republic of China; School of Mechatronics Engineering, Harbin Institute of Technology , Harbin 150001, People’s Republic of China; Hunan Provincial Key Laboratory of High Efficiency and Precision Machining of Difficult-to-cut Material, Hunan University of Science and Technology , Xiangtan 411201, People’s Republic of ChinaSchool of Mechatronics Engineering, Harbin Institute of Technology , Harbin 150001, People’s Republic of ChinaMoscow State University of Technology, STANKIN , Moscow 127994, RussiaSichuan Precision and Ultra-Precision Machining Engineering Technology Center , Chengdu 610200, People’s Republic of ChinaSichuan Precision and Ultra-Precision Machining Engineering Technology Center , Chengdu 610200, People’s Republic of ChinaCollege of Mechanical Engineering, Quzhou University , Quzhou 324000, People’s Republic of ChinaState Key Laboratory of Robotics and System (HIT), Harbin Institute of Technology , Harbin 150001, People’s Republic of China; School of Mechatronics Engineering, Harbin Institute of Technology , Harbin 150001, People’s Republic of ChinaState Key Laboratory of Robotics and System (HIT), Harbin Institute of Technology , Harbin 150001, People’s Republic of China; School of Mechatronics Engineering, Harbin Institute of Technology , Harbin 150001, People’s Republic of ChinaSilicon carbide (SiC) ceramics are extensively utilized in aerospace, national defense, and petrochemical industries due to their superior physical and chemical properties. The processing of bulk SiC ceramics necessitates precise and efficient grinding techniques to produce components with satisfactory functionality. However, the inherent high hardness and brittleness of SiC ceramics present significant challenges during grinding, leading to severe brittle fracture and tool wear that compromise both surface integrity and production efficiency. Although ductile-regime grinding of SiC ceramics can be achieved by enhancing machine tool accuracy and stiffness while optimizing wheel performance alongside appropriate selection of process parameters, a comprehensive summary of the mechanisms underlying damage evolution during grinding is lacking, and a mature grinding process for SiC ceramics has yet to be developed. To bridge this gap, the sintering technologies, mechanical properties, and microstructures of SiC ceramics were briefly covered. The grinding-induced damage mechanism and low-damage grinding technologies of SiC ceramics were summarized. The fundamental science underlying the ductile deformation and removal mechanisms of brittle solids was emphasized. Additionally, attention was directed towards the critical role of hybrid energy field grinding in minimizing brittle damages and promoting removal efficiency. This review not only elucidates the intrinsic interactions between the work material and abrasives, but also offers valuable insights for optimizing the grinding processes of brittle solids.https://doi.org/10.1088/2631-7990/ada218grindingdamage evolutionlow damagehigh surface integritysilicon carbide ceramics |
| spellingShingle | Chen Li Kechong Wang Oleg Zakharov Hailong Cui Mingtao Wu Tianchen Zhao Yongda Yan Yanquan Geng Damage evolution mechanism and low-damage grinding technology of silicon carbide ceramics International Journal of Extreme Manufacturing grinding damage evolution low damage high surface integrity silicon carbide ceramics |
| title | Damage evolution mechanism and low-damage grinding technology of silicon carbide ceramics |
| title_full | Damage evolution mechanism and low-damage grinding technology of silicon carbide ceramics |
| title_fullStr | Damage evolution mechanism and low-damage grinding technology of silicon carbide ceramics |
| title_full_unstemmed | Damage evolution mechanism and low-damage grinding technology of silicon carbide ceramics |
| title_short | Damage evolution mechanism and low-damage grinding technology of silicon carbide ceramics |
| title_sort | damage evolution mechanism and low damage grinding technology of silicon carbide ceramics |
| topic | grinding damage evolution low damage high surface integrity silicon carbide ceramics |
| url | https://doi.org/10.1088/2631-7990/ada218 |
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