Transmitted electron exposure in electron beam lithography for double-side patterning of bi-layer metasurfaces on a SiNx membrane

Metasheets, composed of two identical metasurfaces closely aligned to each other within a mode-coupling distance on the two opposite sides of a SiNx membrane, are of unique functionalities for effective modulation of electromagnetic waves by nanoscale metallic structures. Although the physical image...

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Main Authors: Jinyu Guo, Yifei Wang, Hao Quan, Shuoqiu Tian, Qiucheng Chen, Wentao Yuan, Qingxin Wu, Kangping Liu, Yifang Chen, Qiong He, Lei Zhou
Format: Article
Language:English
Published: Elsevier 2025-09-01
Series:Micro and Nano Engineering
Online Access:http://www.sciencedirect.com/science/article/pii/S259000722500019X
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author Jinyu Guo
Yifei Wang
Hao Quan
Shuoqiu Tian
Qiucheng Chen
Wentao Yuan
Qingxin Wu
Kangping Liu
Yifang Chen
Qiong He
Lei Zhou
author_facet Jinyu Guo
Yifei Wang
Hao Quan
Shuoqiu Tian
Qiucheng Chen
Wentao Yuan
Qingxin Wu
Kangping Liu
Yifang Chen
Qiong He
Lei Zhou
author_sort Jinyu Guo
collection DOAJ
description Metasheets, composed of two identical metasurfaces closely aligned to each other within a mode-coupling distance on the two opposite sides of a SiNx membrane, are of unique functionalities for effective modulation of electromagnetic waves by nanoscale metallic structures. Although the physical image is readily clear, nanofabrication of such a two-sided devices with identical patterns still remains a big challenge because of the e-beam spreading caused by forward scattering in both resists and membranes. In this work, an innovative transmitted electron beam lithography (TEBL) was developed for metasheets. Three different resist stacks were tried and compared to eliminate the pattern deviation between them. A simulation study of TEBL was systematically carried out to figure out a reliable process window for replicating identical Au-gratings on the two opposite sides. The principle behind the success of replicating two identical metasurfaces on opposite sides is analyzed. The developed TEBL in this work extends the application of electron beam lithography to double-sided patterning for novel optical devices such as metasheets.
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id doaj-art-dba5e2f20653459da6d5cb29ca55abd9
institution Kabale University
issn 2590-0072
language English
publishDate 2025-09-01
publisher Elsevier
record_format Article
series Micro and Nano Engineering
spelling doaj-art-dba5e2f20653459da6d5cb29ca55abd92025-08-20T04:01:56ZengElsevierMicro and Nano Engineering2590-00722025-09-012810031310.1016/j.mne.2025.100313Transmitted electron exposure in electron beam lithography for double-side patterning of bi-layer metasurfaces on a SiNx membraneJinyu Guo0Yifei Wang1Hao Quan2Shuoqiu Tian3Qiucheng Chen4Wentao Yuan5Qingxin Wu6Kangping Liu7Yifang Chen8Qiong He9Lei Zhou10Nanolithography and Application Research Group, School of Information Science and Technology, Fudan University, Shanghai 200433, China; Shanghai Key Laboratory of Metasurfaces for Light Manipulation, Fudan University, Shanghai 200433, ChinaState Key Laboratory of Surface Physics, Key Laboratory of Micro and Nano Photonic Structures (MOE), and Department of Physics, Fudan University, Shanghai 200433, China; Shanghai Key Laboratory of Metasurfaces for Light Manipulation, Fudan University, Shanghai 200433, ChinaNanolithography and Application Research Group, School of Information Science and Technology, Fudan University, Shanghai 200433, China; Shanghai Key Laboratory of Metasurfaces for Light Manipulation, Fudan University, Shanghai 200433, ChinaNanolithography and Application Research Group, School of Information Science and Technology, Fudan University, Shanghai 200433, China; Shanghai Key Laboratory of Metasurfaces for Light Manipulation, Fudan University, Shanghai 200433, ChinaNanolithography and Application Research Group, School of Information Science and Technology, Fudan University, Shanghai 200433, China; Shanghai Key Laboratory of Metasurfaces for Light Manipulation, Fudan University, Shanghai 200433, ChinaNanolithography and Application Research Group, School of Information Science and Technology, Fudan University, Shanghai 200433, China; Shanghai Key Laboratory of Metasurfaces for Light Manipulation, Fudan University, Shanghai 200433, ChinaNanolithography and Application Research Group, School of Information Science and Technology, Fudan University, Shanghai 200433, China; Shanghai Key Laboratory of Metasurfaces for Light Manipulation, Fudan University, Shanghai 200433, ChinaNanolithography and Application Research Group, School of Information Science and Technology, Fudan University, Shanghai 200433, China; Shanghai Key Laboratory of Metasurfaces for Light Manipulation, Fudan University, Shanghai 200433, ChinaNanolithography and Application Research Group, School of Information Science and Technology, Fudan University, Shanghai 200433, China; Shanghai Key Laboratory of Metasurfaces for Light Manipulation, Fudan University, Shanghai 200433, China; Corresponding author at: Nanolithography and Application Research Group, School of Information Science and Technology, Fudan University, Shanghai 200433, China. State Key Laboratory of Surface Physics, Key Laboratory of Micro and Nano Photonic Structures (MOE), and Department of Physics, Fudan University, Shanghai 200433, China.State Key Laboratory of Surface Physics, Key Laboratory of Micro and Nano Photonic Structures (MOE), and Department of Physics, Fudan University, Shanghai 200433, China; Shanghai Key Laboratory of Metasurfaces for Light Manipulation, Fudan University, Shanghai 200433, China; Corresponding authors at: State Key Laboratory of Surface Physics, Key Laboratory of Micro and Nano Photonic Structures (MOE), and Department of Physics, Fudan University, Shanghai 200433, China. Shanghai Key Laboratory of Metasurfaces for Light Manipulation, Fudan University, Shanghai 200433, China.State Key Laboratory of Surface Physics, Key Laboratory of Micro and Nano Photonic Structures (MOE), and Department of Physics, Fudan University, Shanghai 200433, China; Shanghai Key Laboratory of Metasurfaces for Light Manipulation, Fudan University, Shanghai 200433, China; Corresponding authors at: State Key Laboratory of Surface Physics, Key Laboratory of Micro and Nano Photonic Structures (MOE), and Department of Physics, Fudan University, Shanghai 200433, China. Shanghai Key Laboratory of Metasurfaces for Light Manipulation, Fudan University, Shanghai 200433, China.Metasheets, composed of two identical metasurfaces closely aligned to each other within a mode-coupling distance on the two opposite sides of a SiNx membrane, are of unique functionalities for effective modulation of electromagnetic waves by nanoscale metallic structures. Although the physical image is readily clear, nanofabrication of such a two-sided devices with identical patterns still remains a big challenge because of the e-beam spreading caused by forward scattering in both resists and membranes. In this work, an innovative transmitted electron beam lithography (TEBL) was developed for metasheets. Three different resist stacks were tried and compared to eliminate the pattern deviation between them. A simulation study of TEBL was systematically carried out to figure out a reliable process window for replicating identical Au-gratings on the two opposite sides. The principle behind the success of replicating two identical metasurfaces on opposite sides is analyzed. The developed TEBL in this work extends the application of electron beam lithography to double-sided patterning for novel optical devices such as metasheets.http://www.sciencedirect.com/science/article/pii/S259000722500019X
spellingShingle Jinyu Guo
Yifei Wang
Hao Quan
Shuoqiu Tian
Qiucheng Chen
Wentao Yuan
Qingxin Wu
Kangping Liu
Yifang Chen
Qiong He
Lei Zhou
Transmitted electron exposure in electron beam lithography for double-side patterning of bi-layer metasurfaces on a SiNx membrane
Micro and Nano Engineering
title Transmitted electron exposure in electron beam lithography for double-side patterning of bi-layer metasurfaces on a SiNx membrane
title_full Transmitted electron exposure in electron beam lithography for double-side patterning of bi-layer metasurfaces on a SiNx membrane
title_fullStr Transmitted electron exposure in electron beam lithography for double-side patterning of bi-layer metasurfaces on a SiNx membrane
title_full_unstemmed Transmitted electron exposure in electron beam lithography for double-side patterning of bi-layer metasurfaces on a SiNx membrane
title_short Transmitted electron exposure in electron beam lithography for double-side patterning of bi-layer metasurfaces on a SiNx membrane
title_sort transmitted electron exposure in electron beam lithography for double side patterning of bi layer metasurfaces on a sinx membrane
url http://www.sciencedirect.com/science/article/pii/S259000722500019X
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