Reverse Determination of Face-milling Cutter Radius of Curvilinear Cylindrical Gears Using Contact Pattern

To design a curvilinear cylindrical gear with arbitrary tooth surface contact pattern, a method for determining the radius of a disc-shaped milling cutter for machining the curvilinear cylindrical gear was proposed based on the reverse determination of the required dimensions of the contact pattern....

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Main Authors: Zhang Xuegang, Dong Yingjie
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2024-09-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.09.018
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author Zhang Xuegang
Dong Yingjie
author_facet Zhang Xuegang
Dong Yingjie
author_sort Zhang Xuegang
collection DOAJ
description To design a curvilinear cylindrical gear with arbitrary tooth surface contact pattern, a method for determining the radius of a disc-shaped milling cutter for machining the curvilinear cylindrical gear was proposed based on the reverse determination of the required dimensions of the contact pattern. Firstly, the mathematical model of the tooth surface of the curvilinear cylindrical gear was introduced. Secondly, a mathematical model for calculating the contact patterns was established. Then, taking four curvilinear cylindrical gears machined by double-edged milling cutters with different radii as examples, the relation graph between the radius of the disc-shaped milling cutter and the contact patterns was studied. Finally, the radius selection of the disc-shaped milling cutter was achieved through interpolation. This method can skip the gear trial processing, reduce the manufacturing cost of gears, and lay the foundation for the design and manufacturing of fixed-setting face-milling curvilinear cylindrical gears.
format Article
id doaj-art-cb85b3596d904236a00e395d26323802
institution Kabale University
issn 1004-2539
language zho
publishDate 2024-09-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-cb85b3596d904236a00e395d263238022025-01-10T15:01:26ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392024-09-014813914472499864Reverse Determination of Face-milling Cutter Radius of Curvilinear Cylindrical Gears Using Contact PatternZhang XuegangDong YingjieTo design a curvilinear cylindrical gear with arbitrary tooth surface contact pattern, a method for determining the radius of a disc-shaped milling cutter for machining the curvilinear cylindrical gear was proposed based on the reverse determination of the required dimensions of the contact pattern. Firstly, the mathematical model of the tooth surface of the curvilinear cylindrical gear was introduced. Secondly, a mathematical model for calculating the contact patterns was established. Then, taking four curvilinear cylindrical gears machined by double-edged milling cutters with different radii as examples, the relation graph between the radius of the disc-shaped milling cutter and the contact patterns was studied. Finally, the radius selection of the disc-shaped milling cutter was achieved through interpolation. This method can skip the gear trial processing, reduce the manufacturing cost of gears, and lay the foundation for the design and manufacturing of fixed-setting face-milling curvilinear cylindrical gears.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.09.018Curvilinear cylindrical gearDisc-shaped face-milling cutterContact patternMathematical model
spellingShingle Zhang Xuegang
Dong Yingjie
Reverse Determination of Face-milling Cutter Radius of Curvilinear Cylindrical Gears Using Contact Pattern
Jixie chuandong
Curvilinear cylindrical gear
Disc-shaped face-milling cutter
Contact pattern
Mathematical model
title Reverse Determination of Face-milling Cutter Radius of Curvilinear Cylindrical Gears Using Contact Pattern
title_full Reverse Determination of Face-milling Cutter Radius of Curvilinear Cylindrical Gears Using Contact Pattern
title_fullStr Reverse Determination of Face-milling Cutter Radius of Curvilinear Cylindrical Gears Using Contact Pattern
title_full_unstemmed Reverse Determination of Face-milling Cutter Radius of Curvilinear Cylindrical Gears Using Contact Pattern
title_short Reverse Determination of Face-milling Cutter Radius of Curvilinear Cylindrical Gears Using Contact Pattern
title_sort reverse determination of face milling cutter radius of curvilinear cylindrical gears using contact pattern
topic Curvilinear cylindrical gear
Disc-shaped face-milling cutter
Contact pattern
Mathematical model
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.09.018
work_keys_str_mv AT zhangxuegang reversedeterminationoffacemillingcutterradiusofcurvilinearcylindricalgearsusingcontactpattern
AT dongyingjie reversedeterminationoffacemillingcutterradiusofcurvilinearcylindricalgearsusingcontactpattern