Development of remarkable fatigue properties of self piercing riveting of HC950/1300HS and AA6082-T6 with conventional rivet

In this study, microstructural evolution, lap-shear and fatigue strength, and failure mechanism of self-piercing riveting (SPR) joints of HC950/1300HS ultra high strength steel (UHSS) and AA6082-T6 aluminum alloy (Al) sheets were revealed through microhardness tests, metallographic observation, quas...

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Main Authors: Rui Wang, Peijie Xiao, Hao Li, Hua Song, Houguo Lu, Yu Zhang, Honggui Kan, Jianyu Li, Jie Teng, Shiwei Xu
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425000845
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author Rui Wang
Peijie Xiao
Hao Li
Hua Song
Houguo Lu
Yu Zhang
Honggui Kan
Jianyu Li
Jie Teng
Shiwei Xu
author_facet Rui Wang
Peijie Xiao
Hao Li
Hua Song
Houguo Lu
Yu Zhang
Honggui Kan
Jianyu Li
Jie Teng
Shiwei Xu
author_sort Rui Wang
collection DOAJ
description In this study, microstructural evolution, lap-shear and fatigue strength, and failure mechanism of self-piercing riveting (SPR) joints of HC950/1300HS ultra high strength steel (UHSS) and AA6082-T6 aluminum alloy (Al) sheets were revealed through microhardness tests, metallographic observation, quasi lap shear and fatigue experiments. The results showed that severe work-hardening effect and material flow direction change occurred during SPR forming process. Furthermore, the peak load, energy absorption and fatigue strength limits of the joints were 9.55 kN, 23.12J and 3.41 kN respectively, while the ratio of the fatigue strength limit to the peak static load was 0.357, which indicated the UHSS-Al(SPR) joints with conventional rivets maintain excellent static and fatigue strength.
format Article
id doaj-art-a93312858bc941a1a7b361ea2cb1aa9f
institution Kabale University
issn 2238-7854
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-a93312858bc941a1a7b361ea2cb1aa9f2025-01-17T04:49:34ZengElsevierJournal of Materials Research and Technology2238-78542025-03-0135853857Development of remarkable fatigue properties of self piercing riveting of HC950/1300HS and AA6082-T6 with conventional rivetRui Wang0Peijie Xiao1Hao Li2Hua Song3Houguo Lu4Yu Zhang5Honggui Kan6Jianyu Li7Jie Teng8Shiwei Xu9College of Materials Science and Engineering, Hunan University, Changsha, 410082, China; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha, 410082, China; Suzhou Research Institute of Hunan University, Suzhou, 215131, ChinaState Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha, 410082, China; Suzhou Research Institute of Hunan University, Suzhou, 215131, ChinaState Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha, 410082, China; Suzhou Research Institute of Hunan University, Suzhou, 215131, ChinaTechnology center of Anhui Jianghuai Automobile Group Co., Ltd., Hefei, 230601, ChinaTechnology center of Anhui Jianghuai Automobile Group Co., Ltd., Hefei, 230601, ChinaTechnology center of Anhui Jianghuai Automobile Group Co., Ltd., Hefei, 230601, ChinaTechnology center of Anhui Jianghuai Automobile Group Co., Ltd., Hefei, 230601, ChinaState Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha, 410082, China; Suzhou Research Institute of Hunan University, Suzhou, 215131, China; Corresponding author. State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha, 410082, China.College of Materials Science and Engineering, Hunan University, Changsha, 410082, China; Corresponding author.State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha, 410082, China; Suzhou Research Institute of Hunan University, Suzhou, 215131, China; Corresponding author. State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha, 410082, China.In this study, microstructural evolution, lap-shear and fatigue strength, and failure mechanism of self-piercing riveting (SPR) joints of HC950/1300HS ultra high strength steel (UHSS) and AA6082-T6 aluminum alloy (Al) sheets were revealed through microhardness tests, metallographic observation, quasi lap shear and fatigue experiments. The results showed that severe work-hardening effect and material flow direction change occurred during SPR forming process. Furthermore, the peak load, energy absorption and fatigue strength limits of the joints were 9.55 kN, 23.12J and 3.41 kN respectively, while the ratio of the fatigue strength limit to the peak static load was 0.357, which indicated the UHSS-Al(SPR) joints with conventional rivets maintain excellent static and fatigue strength.http://www.sciencedirect.com/science/article/pii/S2238785425000845Self piercing rivetingHC950/1300HS/AA6082-T6Microstructural evolutionMechanical performanceFatigue behavior
spellingShingle Rui Wang
Peijie Xiao
Hao Li
Hua Song
Houguo Lu
Yu Zhang
Honggui Kan
Jianyu Li
Jie Teng
Shiwei Xu
Development of remarkable fatigue properties of self piercing riveting of HC950/1300HS and AA6082-T6 with conventional rivet
Journal of Materials Research and Technology
Self piercing riveting
HC950/1300HS/AA6082-T6
Microstructural evolution
Mechanical performance
Fatigue behavior
title Development of remarkable fatigue properties of self piercing riveting of HC950/1300HS and AA6082-T6 with conventional rivet
title_full Development of remarkable fatigue properties of self piercing riveting of HC950/1300HS and AA6082-T6 with conventional rivet
title_fullStr Development of remarkable fatigue properties of self piercing riveting of HC950/1300HS and AA6082-T6 with conventional rivet
title_full_unstemmed Development of remarkable fatigue properties of self piercing riveting of HC950/1300HS and AA6082-T6 with conventional rivet
title_short Development of remarkable fatigue properties of self piercing riveting of HC950/1300HS and AA6082-T6 with conventional rivet
title_sort development of remarkable fatigue properties of self piercing riveting of hc950 1300hs and aa6082 t6 with conventional rivet
topic Self piercing riveting
HC950/1300HS/AA6082-T6
Microstructural evolution
Mechanical performance
Fatigue behavior
url http://www.sciencedirect.com/science/article/pii/S2238785425000845
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