Electric Forklift Drivetrain Optimization Design

In order to improve the range of the electric forklift and climbing performance, a transmission scheme with a two speed gearbox was proposed in this study. First of all, based on the external characteristics and efficiency characteristics of the drive motor, a two-speed transmission system parameter...

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Main Authors: Zhang Haibo, Gao Liang
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2024-10-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.10.015
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author Zhang Haibo
Gao Liang
author_facet Zhang Haibo
Gao Liang
author_sort Zhang Haibo
collection DOAJ
description In order to improve the range of the electric forklift and climbing performance, a transmission scheme with a two speed gearbox was proposed in this study. First of all, based on the external characteristics and efficiency characteristics of the drive motor, a two-speed transmission system parameter matching method was proposed. Secondly, taking an electric forklift as the research object, its drive system was changed: on the basis of not changing the various parameters of the driving motor, change the transmission system from one gear to two gears, and match the main reduction ratio and the two gear reduction ratios of the transmission. Finally, using ADVISOR software to counterbalance electric forklift driving cycles simulation analysis. Results show that installing a two speed gearbox without changing the parameters of the driving motor can improve the power performance and fuel economy of the whole electric forklift; the acceleration time from zero to the maximum speed increases by 0.4 seconds, the full load climbing slope increases by 2.5%, and the battery energy consumption of the 2-hour equivalent working cycle of the forklift decreases by 3.5%.
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institution Kabale University
issn 1004-2539
language zho
publishDate 2024-10-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-a81cce24ab1a44f2a4e03f894ef7eacc2025-01-10T15:01:45ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392024-10-014812012676270876Electric Forklift Drivetrain Optimization DesignZhang HaiboGao LiangIn order to improve the range of the electric forklift and climbing performance, a transmission scheme with a two speed gearbox was proposed in this study. First of all, based on the external characteristics and efficiency characteristics of the drive motor, a two-speed transmission system parameter matching method was proposed. Secondly, taking an electric forklift as the research object, its drive system was changed: on the basis of not changing the various parameters of the driving motor, change the transmission system from one gear to two gears, and match the main reduction ratio and the two gear reduction ratios of the transmission. Finally, using ADVISOR software to counterbalance electric forklift driving cycles simulation analysis. Results show that installing a two speed gearbox without changing the parameters of the driving motor can improve the power performance and fuel economy of the whole electric forklift; the acceleration time from zero to the maximum speed increases by 0.4 seconds, the full load climbing slope increases by 2.5%, and the battery energy consumption of the 2-hour equivalent working cycle of the forklift decreases by 3.5%.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.10.015Electric forkliftParameter matchTwo speed gearboxADVISOR simulation
spellingShingle Zhang Haibo
Gao Liang
Electric Forklift Drivetrain Optimization Design
Jixie chuandong
Electric forklift
Parameter match
Two speed gearbox
ADVISOR simulation
title Electric Forklift Drivetrain Optimization Design
title_full Electric Forklift Drivetrain Optimization Design
title_fullStr Electric Forklift Drivetrain Optimization Design
title_full_unstemmed Electric Forklift Drivetrain Optimization Design
title_short Electric Forklift Drivetrain Optimization Design
title_sort electric forklift drivetrain optimization design
topic Electric forklift
Parameter match
Two speed gearbox
ADVISOR simulation
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.10.015
work_keys_str_mv AT zhanghaibo electricforkliftdrivetrainoptimizationdesign
AT gaoliang electricforkliftdrivetrainoptimizationdesign