Measurement of Machine Effectiveness Using the Overall Equipment Effectiveness (OEE) Value Approach on the BX-75 Machine (A Case Study)

PT XYZ is a company engaged in the pipe industry with various types of HDPE pipe products according to consumer needs. PT XYZ has problems with the BX-75 engine because it has a high breakdown value and is obtained from historical production data. The high breakdown caused the production process of...

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Main Authors: Indro Prakoso, Denny Andiya Nur Wibowo
Format: Article
Language:English
Published: UIN Sunan Kalijaga, Faculty of Science and Technology, Industrial Engineering Department 2023-08-01
Series:Journal of Industrial Engineering and Halal Industries
Subjects:
Online Access:https://ejournal.uin-suka.ac.id/saintek/JIEHIS/article/view/4046
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author Indro Prakoso
Denny Andiya Nur Wibowo
author_facet Indro Prakoso
Denny Andiya Nur Wibowo
author_sort Indro Prakoso
collection DOAJ
description PT XYZ is a company engaged in the pipe industry with various types of HDPE pipe products according to consumer needs. PT XYZ has problems with the BX-75 engine because it has a high breakdown value and is obtained from historical production data. The high breakdown caused the production process of the BX-75 engine to be hampered and the daily production target was reduced. To determine the effectiveness of the BX-75 engine, measurements using the Overall Equipment Effectiveness (OEE) method are needed. The research was conducted using the OEE method to identify whether it is in accordance with world class standards, if the OEE value is still low, a Six Big Losses analysis will be carried out from the pareto chart which will determine what losses affect the low OEE value and analyze the details of the causes of each fishbone diagram. The average OEE value on BX-75 machines in November-December 2022 was 78.86%. The result is still below 85% so six big losses analysis is still needed. There are two types of losses that dominate, namely downtime losses and setup & adjustment losses. Downtime losses have an average loss of 13.50% and setup losses have an average of 9.53%.
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institution Kabale University
issn 2722-8150
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language English
publishDate 2023-08-01
publisher UIN Sunan Kalijaga, Faculty of Science and Technology, Industrial Engineering Department
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series Journal of Industrial Engineering and Halal Industries
spelling doaj-art-9f140b384cb24e99bcbb5cbcd52f62f42025-01-06T05:54:18ZengUIN Sunan Kalijaga, Faculty of Science and Technology, Industrial Engineering DepartmentJournal of Industrial Engineering and Halal Industries2722-81502722-81422023-08-014110.14421/jiehis.40463672Measurement of Machine Effectiveness Using the Overall Equipment Effectiveness (OEE) Value Approach on the BX-75 Machine (A Case Study)Indro Prakoso0Denny Andiya Nur Wibowo1Universitas Jenderal SoedirmanUniversitas Jenderal SoedirmanPT XYZ is a company engaged in the pipe industry with various types of HDPE pipe products according to consumer needs. PT XYZ has problems with the BX-75 engine because it has a high breakdown value and is obtained from historical production data. The high breakdown caused the production process of the BX-75 engine to be hampered and the daily production target was reduced. To determine the effectiveness of the BX-75 engine, measurements using the Overall Equipment Effectiveness (OEE) method are needed. The research was conducted using the OEE method to identify whether it is in accordance with world class standards, if the OEE value is still low, a Six Big Losses analysis will be carried out from the pareto chart which will determine what losses affect the low OEE value and analyze the details of the causes of each fishbone diagram. The average OEE value on BX-75 machines in November-December 2022 was 78.86%. The result is still below 85% so six big losses analysis is still needed. There are two types of losses that dominate, namely downtime losses and setup & adjustment losses. Downtime losses have an average loss of 13.50% and setup losses have an average of 9.53%.https://ejournal.uin-suka.ac.id/saintek/JIEHIS/article/view/4046machine effectiveness measurementfishbone diagramsix big lossesmachine effectiveness measurement, manufacturoverall equipment effectiveness
spellingShingle Indro Prakoso
Denny Andiya Nur Wibowo
Measurement of Machine Effectiveness Using the Overall Equipment Effectiveness (OEE) Value Approach on the BX-75 Machine (A Case Study)
Journal of Industrial Engineering and Halal Industries
machine effectiveness measurement
fishbone diagram
six big losses
machine effectiveness measurement, manufacturoverall equipment effectiveness
title Measurement of Machine Effectiveness Using the Overall Equipment Effectiveness (OEE) Value Approach on the BX-75 Machine (A Case Study)
title_full Measurement of Machine Effectiveness Using the Overall Equipment Effectiveness (OEE) Value Approach on the BX-75 Machine (A Case Study)
title_fullStr Measurement of Machine Effectiveness Using the Overall Equipment Effectiveness (OEE) Value Approach on the BX-75 Machine (A Case Study)
title_full_unstemmed Measurement of Machine Effectiveness Using the Overall Equipment Effectiveness (OEE) Value Approach on the BX-75 Machine (A Case Study)
title_short Measurement of Machine Effectiveness Using the Overall Equipment Effectiveness (OEE) Value Approach on the BX-75 Machine (A Case Study)
title_sort measurement of machine effectiveness using the overall equipment effectiveness oee value approach on the bx 75 machine a case study
topic machine effectiveness measurement
fishbone diagram
six big losses
machine effectiveness measurement, manufacturoverall equipment effectiveness
url https://ejournal.uin-suka.ac.id/saintek/JIEHIS/article/view/4046
work_keys_str_mv AT indroprakoso measurementofmachineeffectivenessusingtheoverallequipmenteffectivenessoeevalueapproachonthebx75machineacasestudy
AT dennyandiyanurwibowo measurementofmachineeffectivenessusingtheoverallequipmenteffectivenessoeevalueapproachonthebx75machineacasestudy