PREDICTION OF FLAT RING FATIGUE LIFE OF SCRAPER CHAIN BASED ON TEST DATA

In order to prevent the failure of chain flat ring fatigue failure of scraper conveyor chain, the paper based on the field test data to predict the fatigue life of the chain. Taking the 38 × 137 mmC grade chain as the research object, firstly, the tension of the flat ring is monitored on-line during...

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Main Authors: MAO Jun, WANG HongTao, XIE Miao, ZHENG Wei
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2019-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2019.04.031
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author MAO Jun
WANG HongTao
XIE Miao
ZHENG Wei
author_facet MAO Jun
WANG HongTao
XIE Miao
ZHENG Wei
author_sort MAO Jun
collection DOAJ
description In order to prevent the failure of chain flat ring fatigue failure of scraper conveyor chain, the paper based on the field test data to predict the fatigue life of the chain. Taking the 38 × 137 mmC grade chain as the research object, firstly, the tension of the flat ring is monitored on-line during the operation of the scraper conveyor, and the two straight edges of the same flat ring are obviously unequal. The tension load spectrum as the simulation load data;Then, the finite element software is used to analyze the unequal load on the two right angles of the chain flat ring. The stress and strain results are obtained, and the weak key points are found.Finally, based on the results of static strength analysis, the fatigue load of flat ring was simulated by ANSYS nCode DesignLife.The simulation results show that the fatigue life of the flat ring of the scraper conveyor is 30750 cycles, and the chain link is 61500 times.The life conclusion can provide important reference for the later maintenance, replacement and structural optimization of the scraper chain.
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id doaj-art-9ebfc1633bc94ab284afa34026a79467
institution Kabale University
issn 1001-9669
language zho
publishDate 2019-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-9ebfc1633bc94ab284afa34026a794672025-01-15T02:29:35ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692019-01-014196497030605382PREDICTION OF FLAT RING FATIGUE LIFE OF SCRAPER CHAIN BASED ON TEST DATAMAO JunWANG HongTaoXIE MiaoZHENG WeiIn order to prevent the failure of chain flat ring fatigue failure of scraper conveyor chain, the paper based on the field test data to predict the fatigue life of the chain. Taking the 38 × 137 mmC grade chain as the research object, firstly, the tension of the flat ring is monitored on-line during the operation of the scraper conveyor, and the two straight edges of the same flat ring are obviously unequal. The tension load spectrum as the simulation load data;Then, the finite element software is used to analyze the unequal load on the two right angles of the chain flat ring. The stress and strain results are obtained, and the weak key points are found.Finally, based on the results of static strength analysis, the fatigue load of flat ring was simulated by ANSYS nCode DesignLife.The simulation results show that the fatigue life of the flat ring of the scraper conveyor is 30750 cycles, and the chain link is 61500 times.The life conclusion can provide important reference for the later maintenance, replacement and structural optimization of the scraper chain.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2019.04.031Scraper conveyorFatigue failureBroken chainFatigue life
spellingShingle MAO Jun
WANG HongTao
XIE Miao
ZHENG Wei
PREDICTION OF FLAT RING FATIGUE LIFE OF SCRAPER CHAIN BASED ON TEST DATA
Jixie qiangdu
Scraper conveyor
Fatigue failure
Broken chain
Fatigue life
title PREDICTION OF FLAT RING FATIGUE LIFE OF SCRAPER CHAIN BASED ON TEST DATA
title_full PREDICTION OF FLAT RING FATIGUE LIFE OF SCRAPER CHAIN BASED ON TEST DATA
title_fullStr PREDICTION OF FLAT RING FATIGUE LIFE OF SCRAPER CHAIN BASED ON TEST DATA
title_full_unstemmed PREDICTION OF FLAT RING FATIGUE LIFE OF SCRAPER CHAIN BASED ON TEST DATA
title_short PREDICTION OF FLAT RING FATIGUE LIFE OF SCRAPER CHAIN BASED ON TEST DATA
title_sort prediction of flat ring fatigue life of scraper chain based on test data
topic Scraper conveyor
Fatigue failure
Broken chain
Fatigue life
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2019.04.031
work_keys_str_mv AT maojun predictionofflatringfatiguelifeofscraperchainbasedontestdata
AT wanghongtao predictionofflatringfatiguelifeofscraperchainbasedontestdata
AT xiemiao predictionofflatringfatiguelifeofscraperchainbasedontestdata
AT zhengwei predictionofflatringfatiguelifeofscraperchainbasedontestdata