Fault Mechanism Analysis of Transmission System for a Shearer Rocker Arm

The rocker arm of underground shearer is the core equipment of coal mining machinery. The transmission system of rocker arm machine has the characteristics of heavy load,and the gear transmission system is difficult to lubricate,its working reliability has an important influence on the coal mining s...

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Main Authors: Zhang Yanchao, Wu Luji, Yin Minghu, Cui Yahui, Guo Zhipeng
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2018-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.11.026
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author Zhang Yanchao
Wu Luji
Yin Minghu
Cui Yahui
Guo Zhipeng
author_facet Zhang Yanchao
Wu Luji
Yin Minghu
Cui Yahui
Guo Zhipeng
author_sort Zhang Yanchao
collection DOAJ
description The rocker arm of underground shearer is the core equipment of coal mining machinery. The transmission system of rocker arm machine has the characteristics of heavy load,and the gear transmission system is difficult to lubricate,its working reliability has an important influence on the coal mining safety and the economic benefit of coal mining. Therefore,through the typical parts failure analysis of gear breaking and pitting corrosion of the transmission gears,bearing wear and gluing,and the physical characteristics test analysis of lubricating oil,the fault mechanism for the transmission system of rocker arm machine is studied. The results show that the physical properties of the selected lubricating oil have an important influence on the transmission system. Due to improper selection and maintenance of lubricating oil,the viscosity of the lubricating oil can not meet the lubrication requirements,which leads to the over-heating of the transmission system,bearing failure and partial overloading of the gear,even tooth pitting and partial broken teeth occurs,and further leads to the failure of the rocker gear transmission system. The research work provides a valuable reference for designing,using and maintaining of heavy-duty gear transmission systems.
format Article
id doaj-art-9e32a07563c541399602e1e9333e34c7
institution Kabale University
issn 1004-2539
language zho
publishDate 2018-01-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-9e32a07563c541399602e1e9333e34c72025-01-10T14:39:58ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392018-01-014213714129939580Fault Mechanism Analysis of Transmission System for a Shearer Rocker ArmZhang YanchaoWu LujiYin MinghuCui YahuiGuo ZhipengThe rocker arm of underground shearer is the core equipment of coal mining machinery. The transmission system of rocker arm machine has the characteristics of heavy load,and the gear transmission system is difficult to lubricate,its working reliability has an important influence on the coal mining safety and the economic benefit of coal mining. Therefore,through the typical parts failure analysis of gear breaking and pitting corrosion of the transmission gears,bearing wear and gluing,and the physical characteristics test analysis of lubricating oil,the fault mechanism for the transmission system of rocker arm machine is studied. The results show that the physical properties of the selected lubricating oil have an important influence on the transmission system. Due to improper selection and maintenance of lubricating oil,the viscosity of the lubricating oil can not meet the lubrication requirements,which leads to the over-heating of the transmission system,bearing failure and partial overloading of the gear,even tooth pitting and partial broken teeth occurs,and further leads to the failure of the rocker gear transmission system. The research work provides a valuable reference for designing,using and maintaining of heavy-duty gear transmission systems.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.11.026Shearer rocker armGear transmission systemFailure mechanismLubricating oil
spellingShingle Zhang Yanchao
Wu Luji
Yin Minghu
Cui Yahui
Guo Zhipeng
Fault Mechanism Analysis of Transmission System for a Shearer Rocker Arm
Jixie chuandong
Shearer rocker arm
Gear transmission system
Failure mechanism
Lubricating oil
title Fault Mechanism Analysis of Transmission System for a Shearer Rocker Arm
title_full Fault Mechanism Analysis of Transmission System for a Shearer Rocker Arm
title_fullStr Fault Mechanism Analysis of Transmission System for a Shearer Rocker Arm
title_full_unstemmed Fault Mechanism Analysis of Transmission System for a Shearer Rocker Arm
title_short Fault Mechanism Analysis of Transmission System for a Shearer Rocker Arm
title_sort fault mechanism analysis of transmission system for a shearer rocker arm
topic Shearer rocker arm
Gear transmission system
Failure mechanism
Lubricating oil
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.11.026
work_keys_str_mv AT zhangyanchao faultmechanismanalysisoftransmissionsystemforashearerrockerarm
AT wuluji faultmechanismanalysisoftransmissionsystemforashearerrockerarm
AT yinminghu faultmechanismanalysisoftransmissionsystemforashearerrockerarm
AT cuiyahui faultmechanismanalysisoftransmissionsystemforashearerrockerarm
AT guozhipeng faultmechanismanalysisoftransmissionsystemforashearerrockerarm