Translating lab success to the field: Evaluating coffee biochar-enhanced concrete in real-world construction

Building upon our pioneering laboratory research on coffee biochar in concrete, this study presents a world-first field trial, translating lab-based findings into real-world construction applications. Our previous experimental work demonstrated that biochar derived from pyrolysing spent coffee groun...

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Main Authors: Rajeev Roychand, Shannon Kilmartin-Lynch, Mohammad Saberian, Jie Li, Chun Qing Li
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Case Studies in Construction Materials
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214509525000324
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author Rajeev Roychand
Shannon Kilmartin-Lynch
Mohammad Saberian
Jie Li
Chun Qing Li
author_facet Rajeev Roychand
Shannon Kilmartin-Lynch
Mohammad Saberian
Jie Li
Chun Qing Li
author_sort Rajeev Roychand
collection DOAJ
description Building upon our pioneering laboratory research on coffee biochar in concrete, this study presents a world-first field trial, translating lab-based findings into real-world construction applications. Our previous experimental work demonstrated that biochar derived from pyrolysing spent coffee grounds (SCGs) at 350°C, when used as a partial replacement of fine aggregates, could enhance concrete strength by up to ∼30 %. This field study evaluates the performance of coffee biochar-enhanced concrete under actual construction and environmental conditions. However, a major limitation was encountered in the production of coffee biochar, as the pyrolysis equipment of the commercial-scale biochar producer could not operate at the optimal 350°C temperature due to operational constraints. In this real-world application, we collaborated with a local council to translate the lab-based research work into a mainstream construction solution. To evaluate the performance of this biochar blended concrete, we carried out independent testing of the concrete slump, compressive strength of concrete and cored slab, flexural strength and concrete shrinkage and compared its performance against the control mix. The successful translation of this lab-based research into field applications showcases the potential of coffee biochar as a sustainable construction material that can transform coffee waste into a valuable resource for concrete applications with improved performance. It also highlights the current supply chain limitations that must be addressed before making it a mainstream construction material.
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publishDate 2025-07-01
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series Case Studies in Construction Materials
spelling doaj-art-9c3b75cc6da04a84ac9a18b1f7e4a69c2025-01-13T04:18:55ZengElsevierCase Studies in Construction Materials2214-50952025-07-0122e04233Translating lab success to the field: Evaluating coffee biochar-enhanced concrete in real-world constructionRajeev Roychand0Shannon Kilmartin-Lynch1Mohammad Saberian2Jie Li3Chun Qing Li4School of Engineering, RMIT University, Melbourne, Victoria, Australia; Corresponding authors.Faculty of Engineering, Monash University, Clayton, Victoria, AustraliaSchool of Engineering, RMIT University, Melbourne, Victoria, AustraliaSchool of Engineering, RMIT University, Melbourne, Victoria, Australia; Corresponding authors.School of Engineering, RMIT University, Melbourne, Victoria, Australia; Corresponding authors.Building upon our pioneering laboratory research on coffee biochar in concrete, this study presents a world-first field trial, translating lab-based findings into real-world construction applications. Our previous experimental work demonstrated that biochar derived from pyrolysing spent coffee grounds (SCGs) at 350°C, when used as a partial replacement of fine aggregates, could enhance concrete strength by up to ∼30 %. This field study evaluates the performance of coffee biochar-enhanced concrete under actual construction and environmental conditions. However, a major limitation was encountered in the production of coffee biochar, as the pyrolysis equipment of the commercial-scale biochar producer could not operate at the optimal 350°C temperature due to operational constraints. In this real-world application, we collaborated with a local council to translate the lab-based research work into a mainstream construction solution. To evaluate the performance of this biochar blended concrete, we carried out independent testing of the concrete slump, compressive strength of concrete and cored slab, flexural strength and concrete shrinkage and compared its performance against the control mix. The successful translation of this lab-based research into field applications showcases the potential of coffee biochar as a sustainable construction material that can transform coffee waste into a valuable resource for concrete applications with improved performance. It also highlights the current supply chain limitations that must be addressed before making it a mainstream construction material.http://www.sciencedirect.com/science/article/pii/S2214509525000324Spent coffee groundsBiocharPyrolysisConcreteField trial
spellingShingle Rajeev Roychand
Shannon Kilmartin-Lynch
Mohammad Saberian
Jie Li
Chun Qing Li
Translating lab success to the field: Evaluating coffee biochar-enhanced concrete in real-world construction
Case Studies in Construction Materials
Spent coffee grounds
Biochar
Pyrolysis
Concrete
Field trial
title Translating lab success to the field: Evaluating coffee biochar-enhanced concrete in real-world construction
title_full Translating lab success to the field: Evaluating coffee biochar-enhanced concrete in real-world construction
title_fullStr Translating lab success to the field: Evaluating coffee biochar-enhanced concrete in real-world construction
title_full_unstemmed Translating lab success to the field: Evaluating coffee biochar-enhanced concrete in real-world construction
title_short Translating lab success to the field: Evaluating coffee biochar-enhanced concrete in real-world construction
title_sort translating lab success to the field evaluating coffee biochar enhanced concrete in real world construction
topic Spent coffee grounds
Biochar
Pyrolysis
Concrete
Field trial
url http://www.sciencedirect.com/science/article/pii/S2214509525000324
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