On the performance of electrocoagulation treatment of high-loaded gray water: kinetic modeling and parameters optimization via response surface methodology

Abstract This study explores the electrocoagulation (EC) treatment of high-loaded gray water (HLGW), with the goal of optimizing operating parameters such as current densities (C d) and EC time. Moreover, the research examines the kinetics involved in the removal of COD, color, and turbidity from HL...

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Main Authors: Khalid Bani-Melhem, Mohammad Alnaief, Zakaria Al-Qodah, Mohammad Al-Shannag, Haitham Elnakar, Nawzat AlJbour, Muhammad Alu’datt, Mohammad Alrosan, Ezelden Ezelden
Format: Article
Language:English
Published: SpringerOpen 2025-04-01
Series:Applied Water Science
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Online Access:https://doi.org/10.1007/s13201-025-02451-z
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author Khalid Bani-Melhem
Mohammad Alnaief
Zakaria Al-Qodah
Mohammad Al-Shannag
Haitham Elnakar
Nawzat AlJbour
Muhammad Alu’datt
Mohammad Alrosan
Ezelden Ezelden
author_facet Khalid Bani-Melhem
Mohammad Alnaief
Zakaria Al-Qodah
Mohammad Al-Shannag
Haitham Elnakar
Nawzat AlJbour
Muhammad Alu’datt
Mohammad Alrosan
Ezelden Ezelden
author_sort Khalid Bani-Melhem
collection DOAJ
description Abstract This study explores the electrocoagulation (EC) treatment of high-loaded gray water (HLGW), with the goal of optimizing operating parameters such as current densities (C d) and EC time. Moreover, the research examines the kinetics involved in the removal of COD, color, and turbidity from HLGW. Various HLGW samples were treated at different current densities over a 90-min EC period. Kinetic analysis shows that COD removal follows a second-order model, while turbidity and color removal adhere to a pseudo-first-order model, with parameters dependent on C d. The findings indicate that pollutant removal improves with longer EC treatment times and higher C d values. At lower C d levels, removal efficiencies for COD and color are relatively low, even with a 90-min EC treatment. However, at a higher C d (20 mA/cm2), there is a substantial increase in removal efficiency, with 85% removal for both COD and color within the same duration. Turbidity is completely removed when the C d is set to 10 mA/cm2 after 45 min of EC treatment. These results highlight that achieving high pollutant removal from HLGW requires high energy consumption. As a result, combining EC with other processes, either as a pre-treatment or post-treatment step, may address the challenges faced by standalone EC systems. Using response surface methodology (RSM), optimal operating conditions were determined, achieving pollutant removals of 76.4% for COD, 80.5% for color, and 98.5% for turbidity, with a minimum energy consumption of 5.07 kWh/m3 at an EC time of 44 min and a C d of 15.5 mA/cm2.
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institution Kabale University
issn 2190-5487
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publishDate 2025-04-01
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spelling doaj-art-965e2eb811aa42bda4de1e63ee31a8e42025-08-20T03:46:28ZengSpringerOpenApplied Water Science2190-54872190-54952025-04-0115512110.1007/s13201-025-02451-zOn the performance of electrocoagulation treatment of high-loaded gray water: kinetic modeling and parameters optimization via response surface methodologyKhalid Bani-Melhem0Mohammad Alnaief1Zakaria Al-Qodah2Mohammad Al-Shannag3Haitham Elnakar4Nawzat AlJbour5Muhammad Alu’datt6Mohammad Alrosan7Ezelden Ezelden8Center for Advanced Materials (CAM), Qatar UniversityPharmaceutical and Chemical Engineering Department, School of Applied Medical Sciences, German Jordanian UniversityChemical Engineering Department, Faculty of Engineering Technology, Al-Balqa Applied UniversityDepartment of Chemical Engineering, School of Engineering, University of JordanDepartment of Civil and Environmental Engineering, King Fahd University of Petroleum and MineralsFaculty of Pharmacy, Middle East UniversityDepartment of Food Science and Nutrition, College of Life Sciences, Kuwait UniversityQU Health, College of Health Sciences, Qatar UniversityDepartment of Computer Science and Engineering, College of Engineering, Qatar UniversityAbstract This study explores the electrocoagulation (EC) treatment of high-loaded gray water (HLGW), with the goal of optimizing operating parameters such as current densities (C d) and EC time. Moreover, the research examines the kinetics involved in the removal of COD, color, and turbidity from HLGW. Various HLGW samples were treated at different current densities over a 90-min EC period. Kinetic analysis shows that COD removal follows a second-order model, while turbidity and color removal adhere to a pseudo-first-order model, with parameters dependent on C d. The findings indicate that pollutant removal improves with longer EC treatment times and higher C d values. At lower C d levels, removal efficiencies for COD and color are relatively low, even with a 90-min EC treatment. However, at a higher C d (20 mA/cm2), there is a substantial increase in removal efficiency, with 85% removal for both COD and color within the same duration. Turbidity is completely removed when the C d is set to 10 mA/cm2 after 45 min of EC treatment. These results highlight that achieving high pollutant removal from HLGW requires high energy consumption. As a result, combining EC with other processes, either as a pre-treatment or post-treatment step, may address the challenges faced by standalone EC systems. Using response surface methodology (RSM), optimal operating conditions were determined, achieving pollutant removals of 76.4% for COD, 80.5% for color, and 98.5% for turbidity, with a minimum energy consumption of 5.07 kWh/m3 at an EC time of 44 min and a C d of 15.5 mA/cm2.https://doi.org/10.1007/s13201-025-02451-zHigh-loaded gray waterBatch electrocoagulationKinetic analysisResponse surface methodologyAluminum electrodes
spellingShingle Khalid Bani-Melhem
Mohammad Alnaief
Zakaria Al-Qodah
Mohammad Al-Shannag
Haitham Elnakar
Nawzat AlJbour
Muhammad Alu’datt
Mohammad Alrosan
Ezelden Ezelden
On the performance of electrocoagulation treatment of high-loaded gray water: kinetic modeling and parameters optimization via response surface methodology
Applied Water Science
High-loaded gray water
Batch electrocoagulation
Kinetic analysis
Response surface methodology
Aluminum electrodes
title On the performance of electrocoagulation treatment of high-loaded gray water: kinetic modeling and parameters optimization via response surface methodology
title_full On the performance of electrocoagulation treatment of high-loaded gray water: kinetic modeling and parameters optimization via response surface methodology
title_fullStr On the performance of electrocoagulation treatment of high-loaded gray water: kinetic modeling and parameters optimization via response surface methodology
title_full_unstemmed On the performance of electrocoagulation treatment of high-loaded gray water: kinetic modeling and parameters optimization via response surface methodology
title_short On the performance of electrocoagulation treatment of high-loaded gray water: kinetic modeling and parameters optimization via response surface methodology
title_sort on the performance of electrocoagulation treatment of high loaded gray water kinetic modeling and parameters optimization via response surface methodology
topic High-loaded gray water
Batch electrocoagulation
Kinetic analysis
Response surface methodology
Aluminum electrodes
url https://doi.org/10.1007/s13201-025-02451-z
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