Increased functional potency of multi-edited CAR-T cells manufactured by a non-viral transfection system

Chimeric antigen receptor (CAR)-T cell therapy represents a breakthrough for the treatment of hematological malignancies. However, to treat solid tumors and certain hematologic cancers, next-generation CAR-T cells require further genetic modifications to overcome some of the current limitations. Imp...

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Main Authors: Aine O’Sullivan, Sarah Case, Aisling McCrudden, Emer Hackett, Louise Gallagher, Darren Martin, Gillian P. Johnson, Kirti Mahadik, Thomas Kienzle, Jude Kevin Lim, Aya Nashat, Kartik Srinivasan, Mark W. Lowdell, Lisa O’Flynn, Jamie Frankish
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Molecular Therapy: Methods & Clinical Development
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Online Access:http://www.sciencedirect.com/science/article/pii/S2329050124002055
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author Aine O’Sullivan
Sarah Case
Aisling McCrudden
Emer Hackett
Louise Gallagher
Darren Martin
Gillian P. Johnson
Kirti Mahadik
Thomas Kienzle
Jude Kevin Lim
Aya Nashat
Kartik Srinivasan
Mark W. Lowdell
Lisa O’Flynn
Jamie Frankish
author_facet Aine O’Sullivan
Sarah Case
Aisling McCrudden
Emer Hackett
Louise Gallagher
Darren Martin
Gillian P. Johnson
Kirti Mahadik
Thomas Kienzle
Jude Kevin Lim
Aya Nashat
Kartik Srinivasan
Mark W. Lowdell
Lisa O’Flynn
Jamie Frankish
author_sort Aine O’Sullivan
collection DOAJ
description Chimeric antigen receptor (CAR)-T cell therapy represents a breakthrough for the treatment of hematological malignancies. However, to treat solid tumors and certain hematologic cancers, next-generation CAR-T cells require further genetic modifications to overcome some of the current limitations. Improving manufacturing processes to preserve cell health and function of edited T cells is equally critical. Here, we report that Solupore, a Good Manufacturing Practice-aligned, non-viral physicochemical transfection system, can be used to manufacture multi-edited CAR-T cells using CRISPR-Cas9 ribonucleoproteins while maintaining robust cell functionality. When compared to electroporation, an industry standard, T cells that were triple edited using Solupore had reduced levels of apoptosis and maintained similar proportions of stem cell memory T cells with higher oxidative phosphorylation levels. Following lentiviral transduction with a CD19 CAR, and subsequent cryopreservation, triple-edited CAR-T cells manufactured using Solupore demonstrated improved immunological synapse strength to target CD19+ Raji cells and enhanced cellular cytotoxicity compared with electroporated CAR-T cells. In an in vivo mouse model (NSG), Solupore triple-edited CAR-T cells enhanced tumor growth inhibition by more than 30-fold compared to electroporated cells.
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publishDate 2025-03-01
publisher Elsevier
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series Molecular Therapy: Methods & Clinical Development
spelling doaj-art-8b3fcdb02c1f4111b2f30fe80c2228f62024-12-22T05:28:16ZengElsevierMolecular Therapy: Methods & Clinical Development2329-05012025-03-01331101389Increased functional potency of multi-edited CAR-T cells manufactured by a non-viral transfection systemAine O’Sullivan0Sarah Case1Aisling McCrudden2Emer Hackett3Louise Gallagher4Darren Martin5Gillian P. Johnson6Kirti Mahadik7Thomas Kienzle8Jude Kevin Lim9Aya Nashat10Kartik Srinivasan11Mark W. Lowdell12Lisa O’Flynn13Jamie Frankish14Avectas, Cherrywood Business Park, Dublin, IrelandAvectas, Cherrywood Business Park, Dublin, IrelandAvectas, Cherrywood Business Park, Dublin, IrelandAvectas, Cherrywood Business Park, Dublin, IrelandAvectas, Cherrywood Business Park, Dublin, IrelandAvectas, Cherrywood Business Park, Dublin, IrelandAvectas, Cherrywood Business Park, Dublin, IrelandAvectas, Cherrywood Business Park, Dublin, IrelandAvectas, Cherrywood Business Park, Dublin, IrelandAvectas, Cherrywood Business Park, Dublin, IrelandAvectas, Cherrywood Business Park, Dublin, IrelandAvectas, Cherrywood Business Park, Dublin, IrelandUniversity College London, Cancer Institute, London, UKAvectas, Cherrywood Business Park, Dublin, IrelandAvectas, Cherrywood Business Park, Dublin, Ireland; Corresponding author: Jamie Frankish, Avectas, Cherrywood Business Park, Dublin, Ireland.Chimeric antigen receptor (CAR)-T cell therapy represents a breakthrough for the treatment of hematological malignancies. However, to treat solid tumors and certain hematologic cancers, next-generation CAR-T cells require further genetic modifications to overcome some of the current limitations. Improving manufacturing processes to preserve cell health and function of edited T cells is equally critical. Here, we report that Solupore, a Good Manufacturing Practice-aligned, non-viral physicochemical transfection system, can be used to manufacture multi-edited CAR-T cells using CRISPR-Cas9 ribonucleoproteins while maintaining robust cell functionality. When compared to electroporation, an industry standard, T cells that were triple edited using Solupore had reduced levels of apoptosis and maintained similar proportions of stem cell memory T cells with higher oxidative phosphorylation levels. Following lentiviral transduction with a CD19 CAR, and subsequent cryopreservation, triple-edited CAR-T cells manufactured using Solupore demonstrated improved immunological synapse strength to target CD19+ Raji cells and enhanced cellular cytotoxicity compared with electroporated CAR-T cells. In an in vivo mouse model (NSG), Solupore triple-edited CAR-T cells enhanced tumor growth inhibition by more than 30-fold compared to electroporated cells.http://www.sciencedirect.com/science/article/pii/S2329050124002055CAR-Tgenetic engineeringadoptive cell therapymetabolismcell aviditycell cytotoxicity
spellingShingle Aine O’Sullivan
Sarah Case
Aisling McCrudden
Emer Hackett
Louise Gallagher
Darren Martin
Gillian P. Johnson
Kirti Mahadik
Thomas Kienzle
Jude Kevin Lim
Aya Nashat
Kartik Srinivasan
Mark W. Lowdell
Lisa O’Flynn
Jamie Frankish
Increased functional potency of multi-edited CAR-T cells manufactured by a non-viral transfection system
Molecular Therapy: Methods & Clinical Development
CAR-T
genetic engineering
adoptive cell therapy
metabolism
cell avidity
cell cytotoxicity
title Increased functional potency of multi-edited CAR-T cells manufactured by a non-viral transfection system
title_full Increased functional potency of multi-edited CAR-T cells manufactured by a non-viral transfection system
title_fullStr Increased functional potency of multi-edited CAR-T cells manufactured by a non-viral transfection system
title_full_unstemmed Increased functional potency of multi-edited CAR-T cells manufactured by a non-viral transfection system
title_short Increased functional potency of multi-edited CAR-T cells manufactured by a non-viral transfection system
title_sort increased functional potency of multi edited car t cells manufactured by a non viral transfection system
topic CAR-T
genetic engineering
adoptive cell therapy
metabolism
cell avidity
cell cytotoxicity
url http://www.sciencedirect.com/science/article/pii/S2329050124002055
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