A Modular Step-Up DC–DC Converter Based on Dual-Isolated SEPIC/Cuk for Electric Vehicle Applications

Fuel cells (FCs) offer several operational advantages when integrated as a power source in electric vehicles (EVs). Since the voltage of these cells is typically low, usually less than 1 V, the power conversion system requires a DC–DC converter capable of providing a high voltage conversion ratio to...

Full description

Saved in:
Bibliographic Details
Main Authors: Ahmed Darwish, George A. Aggidis
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/18/1/146
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1841549220673224704
author Ahmed Darwish
George A. Aggidis
author_facet Ahmed Darwish
George A. Aggidis
author_sort Ahmed Darwish
collection DOAJ
description Fuel cells (FCs) offer several operational advantages when integrated as a power source in electric vehicles (EVs). Since the voltage of these cells is typically low, usually less than 1 V, the power conversion system requires a DC–DC converter capable of providing a high voltage conversion ratio to match the input voltage of the motor propulsion system, which can exceed 400 V and reach up to 800 V. The modular DC–DC boost converter proposed in this paper is designed to achieve a high voltage step-up ratio for the input FC voltages through the use of isolated series-connecting boosting submodules connected. The power electronic topology employed in the submodules (SMs) is designed to provide a flexible output voltage while maintaining a continuous input current from the fuel cells with minimal current ripple to improve the FC’s performance. The proposed step-up modular converter provides several benefits including scalability, better controllability, and improved reliability, especially in the presence of partial faults. Computer simulations using MATLAB/SIMULINK<sup>®</sup> software (R2024a) have been used to study the feasibility of the proposed converter when connected to a permanent magnet synchronous motor (PMSM). Also, experimental results using a 1 kW prototype composed of four SMs have been obtained to validate the performance of the proposed converter.
format Article
id doaj-art-88d4188959554427a7c3f75275271fd2
institution Kabale University
issn 1996-1073
language English
publishDate 2025-01-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj-art-88d4188959554427a7c3f75275271fd22025-01-10T13:17:14ZengMDPI AGEnergies1996-10732025-01-0118114610.3390/en18010146A Modular Step-Up DC–DC Converter Based on Dual-Isolated SEPIC/Cuk for Electric Vehicle ApplicationsAhmed Darwish0George A. Aggidis1School of Engineering, Lancaster University, Lancaster LA1 4YW, UKSchool of Engineering, Lancaster University, Lancaster LA1 4YW, UKFuel cells (FCs) offer several operational advantages when integrated as a power source in electric vehicles (EVs). Since the voltage of these cells is typically low, usually less than 1 V, the power conversion system requires a DC–DC converter capable of providing a high voltage conversion ratio to match the input voltage of the motor propulsion system, which can exceed 400 V and reach up to 800 V. The modular DC–DC boost converter proposed in this paper is designed to achieve a high voltage step-up ratio for the input FC voltages through the use of isolated series-connecting boosting submodules connected. The power electronic topology employed in the submodules (SMs) is designed to provide a flexible output voltage while maintaining a continuous input current from the fuel cells with minimal current ripple to improve the FC’s performance. The proposed step-up modular converter provides several benefits including scalability, better controllability, and improved reliability, especially in the presence of partial faults. Computer simulations using MATLAB/SIMULINK<sup>®</sup> software (R2024a) have been used to study the feasibility of the proposed converter when connected to a permanent magnet synchronous motor (PMSM). Also, experimental results using a 1 kW prototype composed of four SMs have been obtained to validate the performance of the proposed converter.https://www.mdpi.com/1996-1073/18/1/146fuel cell electric vehicle (FCEV)multilevel convertersbidirectional convertersisolated DC–DC converter
spellingShingle Ahmed Darwish
George A. Aggidis
A Modular Step-Up DC–DC Converter Based on Dual-Isolated SEPIC/Cuk for Electric Vehicle Applications
Energies
fuel cell electric vehicle (FCEV)
multilevel converters
bidirectional converters
isolated DC–DC converter
title A Modular Step-Up DC–DC Converter Based on Dual-Isolated SEPIC/Cuk for Electric Vehicle Applications
title_full A Modular Step-Up DC–DC Converter Based on Dual-Isolated SEPIC/Cuk for Electric Vehicle Applications
title_fullStr A Modular Step-Up DC–DC Converter Based on Dual-Isolated SEPIC/Cuk for Electric Vehicle Applications
title_full_unstemmed A Modular Step-Up DC–DC Converter Based on Dual-Isolated SEPIC/Cuk for Electric Vehicle Applications
title_short A Modular Step-Up DC–DC Converter Based on Dual-Isolated SEPIC/Cuk for Electric Vehicle Applications
title_sort modular step up dc dc converter based on dual isolated sepic cuk for electric vehicle applications
topic fuel cell electric vehicle (FCEV)
multilevel converters
bidirectional converters
isolated DC–DC converter
url https://www.mdpi.com/1996-1073/18/1/146
work_keys_str_mv AT ahmeddarwish amodularstepupdcdcconverterbasedondualisolatedsepiccukforelectricvehicleapplications
AT georgeaaggidis amodularstepupdcdcconverterbasedondualisolatedsepiccukforelectricvehicleapplications
AT ahmeddarwish modularstepupdcdcconverterbasedondualisolatedsepiccukforelectricvehicleapplications
AT georgeaaggidis modularstepupdcdcconverterbasedondualisolatedsepiccukforelectricvehicleapplications