Synergistic enhancement of strength and bendability of Al-Mg-Si-Cu alloys for safety components by adding Mn

High-strength Al-Mg-Si-Cu alloys are difficult to use as safety components in the automotive field due to their poor bendability. In this study, the bendability of high-strength Al-Mg-Si-Cu alloys was improved significantly by the addition of Mn. It achieves a maximum bending angle of about 85°, whi...

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Bibliographic Details
Main Authors: Yifeng Li, Zibin Wu, Dongtao Wang, Hiromi Nagaumi, Guoyi Zhang, Zhixin Feng, Xiuhua Luo, Yuanzhen Luo, Haitao Zhang, Bo Zhang
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Materials & Design
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Online Access:http://www.sciencedirect.com/science/article/pii/S0264127524009067
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Summary:High-strength Al-Mg-Si-Cu alloys are difficult to use as safety components in the automotive field due to their poor bendability. In this study, the bendability of high-strength Al-Mg-Si-Cu alloys was improved significantly by the addition of Mn. It achieves a maximum bending angle of about 85°, while its yield strength and tensile strength reach 374 MPa and 405 MPa, respectively, and the elongation is about 15 % at T6. The excellent bendability of high-strength Al-Mg-Si-Cu alloys is attributed to two aspects: On the one hand, after the addition of Mn, a large amount of nano-micron dispersoids are precipitated. The dispersoids distributed uniformly in the matrix effectively pin dislocations and prevent grain boundary migration during deformation. Finally, the alloy obtains a large number of fibrous fine-grain regions and reduces the thickness of the peripheral coarse-grained surface layer. On the other hand, in the fibrous fine-grain regions, the dispersoids and a large number of grain boundaries effectively disperse the bending slip and avoid stress concentration. Finally, the adverse effect of the primary Fe-bearing particles on bendability is weakened. This work provides valuable insight and new methods to improve the bendability of high-strength Al-Mg-Si-Cu alloys.
ISSN:0264-1275