Highly electrically conductive polyether composites with modified graphene

With the continuous improvement in the voltage, power, and capacity levels of high-voltage transmission and substation equipment, the problems of power loss and equipment failure caused by the abnormal heating of electrical contact parts are becoming increasingly severe. In the present study, to add...

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Main Authors: Faping Hu, Yongjie Nie, Ronghai Liu, Jinmei Cao
Format: Article
Language:English
Published: IOP Publishing 2024-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/ad92f3
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author Faping Hu
Yongjie Nie
Ronghai Liu
Jinmei Cao
author_facet Faping Hu
Yongjie Nie
Ronghai Liu
Jinmei Cao
author_sort Faping Hu
collection DOAJ
description With the continuous improvement in the voltage, power, and capacity levels of high-voltage transmission and substation equipment, the problems of power loss and equipment failure caused by the abnormal heating of electrical contact parts are becoming increasingly severe. In the present study, to address this problem, graphite was exfoliated into thin layers of graphene using liquid-phase mechanical exfoliation, ultrasonic dispersion, and spray-drying techniques and incorporated into polyether composites to increase its electrical conductivity. The effects of the graphene content on the electrical conductivity, high-temperature resistance, wear reduction, and antiwear properties of the polyether composites were investigated. The results indicated that when 4 wt% graphene was added, the high-temperature resistance of the graphene–polyether composite (GPC) increased to 330 °C, and the volume resistivity decreased to 6.5 × 10 ^3 Ω·cm. Moreover, the contact-resistance coefficient of the GPC was reduced to 0.87 and 0.73 after it was coated on Cu and Al rows, respectively, which significantly increased the electrical conductivity of the electrical contact area. The most significant improvements in friction-reduction and antiwear properties were obtained for the polyether composites from this formulation. GPC has excellent electrical conductivity, high-temperature resistance, wear reduction, and antiwear properties and thus can substantially improve the quality of electrical connections when applied to electrical contact tips.
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institution Kabale University
issn 2053-1591
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publishDate 2024-01-01
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series Materials Research Express
spelling doaj-art-751b9c6d4e94409abd4a61b84d77a1902024-12-04T15:37:59ZengIOP PublishingMaterials Research Express2053-15912024-01-01111212630310.1088/2053-1591/ad92f3Highly electrically conductive polyether composites with modified grapheneFaping Hu0https://orcid.org/0009-0000-0174-8991Yongjie Nie1Ronghai Liu2Jinmei Cao3https://orcid.org/0009-0001-9103-4577Electric Power Research Institute, Yunnan Power Grid Co., Ltd , Kunming, Yunnan 650217, People’s Republic of ChinaElectric Power Research Institute, Yunnan Power Grid Co., Ltd , Kunming, Yunnan 650217, People’s Republic of ChinaElectric Power Research Institute, Yunnan Power Grid Co., Ltd , Kunming, Yunnan 650217, People’s Republic of ChinaSchool of Electrical Engineering, Beijing Jiaotong University , Beijing 100044, People’s Republic of ChinaWith the continuous improvement in the voltage, power, and capacity levels of high-voltage transmission and substation equipment, the problems of power loss and equipment failure caused by the abnormal heating of electrical contact parts are becoming increasingly severe. In the present study, to address this problem, graphite was exfoliated into thin layers of graphene using liquid-phase mechanical exfoliation, ultrasonic dispersion, and spray-drying techniques and incorporated into polyether composites to increase its electrical conductivity. The effects of the graphene content on the electrical conductivity, high-temperature resistance, wear reduction, and antiwear properties of the polyether composites were investigated. The results indicated that when 4 wt% graphene was added, the high-temperature resistance of the graphene–polyether composite (GPC) increased to 330 °C, and the volume resistivity decreased to 6.5 × 10 ^3 Ω·cm. Moreover, the contact-resistance coefficient of the GPC was reduced to 0.87 and 0.73 after it was coated on Cu and Al rows, respectively, which significantly increased the electrical conductivity of the electrical contact area. The most significant improvements in friction-reduction and antiwear properties were obtained for the polyether composites from this formulation. GPC has excellent electrical conductivity, high-temperature resistance, wear reduction, and antiwear properties and thus can substantially improve the quality of electrical connections when applied to electrical contact tips.https://doi.org/10.1088/2053-1591/ad92f3graphenegraphene-polyether compositeelectrical conductivityfriction and wear properties
spellingShingle Faping Hu
Yongjie Nie
Ronghai Liu
Jinmei Cao
Highly electrically conductive polyether composites with modified graphene
Materials Research Express
graphene
graphene-polyether composite
electrical conductivity
friction and wear properties
title Highly electrically conductive polyether composites with modified graphene
title_full Highly electrically conductive polyether composites with modified graphene
title_fullStr Highly electrically conductive polyether composites with modified graphene
title_full_unstemmed Highly electrically conductive polyether composites with modified graphene
title_short Highly electrically conductive polyether composites with modified graphene
title_sort highly electrically conductive polyether composites with modified graphene
topic graphene
graphene-polyether composite
electrical conductivity
friction and wear properties
url https://doi.org/10.1088/2053-1591/ad92f3
work_keys_str_mv AT fapinghu highlyelectricallyconductivepolyethercompositeswithmodifiedgraphene
AT yongjienie highlyelectricallyconductivepolyethercompositeswithmodifiedgraphene
AT ronghailiu highlyelectricallyconductivepolyethercompositeswithmodifiedgraphene
AT jinmeicao highlyelectricallyconductivepolyethercompositeswithmodifiedgraphene