Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency

Aluminium foams, produced by powder metallurgy process, have significant potential applications for uses in weight-sensitive structural parts. Problems in the production of metal foams arise from the lack of knowledge in the control of process parameters. The results are frequently uneven and un­pre...

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Main Authors: Ioannis Papantoniou, Helena Kyriakopoulou, Dimitrios Pantelis, Dimitrios Manolakos
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2019-09-01
Series:Fracture and Structural Integrity
Subjects:
Online Access:https://www.fracturae.com/index.php/fis/article/view/2616
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author Ioannis Papantoniou
Helena Kyriakopoulou
Dimitrios Pantelis
Dimitrios Manolakos
author_facet Ioannis Papantoniou
Helena Kyriakopoulou
Dimitrios Pantelis
Dimitrios Manolakos
author_sort Ioannis Papantoniou
collection DOAJ
description Aluminium foams, produced by powder metallurgy process, have significant potential applications for uses in weight-sensitive structural parts. Problems in the production of metal foams arise from the lack of knowledge in the control of process parameters. The results are frequently uneven and un­predictable variations in the structure and properties of the final foamed parts are observed. This paper aims to investigate the effect of different para­meters of the powder metallurgy with foaming agents process on the foaming efficiency. The parameters examined included the powder morpho­logy, the compaction pressure and the foaming temperature. During the foaming stage, for each set of parameters the porosity-time (Pf-t) diagrams were created and the foaming efficiency was calculated (η=Pfmax). Results indicated that the highest foaming efficiency was observed at the specimens with the fine alu­min­ium powder, with high (700 MPa) compaction pressure and high foaming temperatures (800 oC). Finally, compression tests were per­formed on the foamed specimens with the higher foaming efficiency in order to investigate their s-e response. Furthermore, average compressive strength and density were estimated and presented.
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institution Kabale University
issn 1971-8993
language English
publishDate 2019-09-01
publisher Gruppo Italiano Frattura
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series Fracture and Structural Integrity
spelling doaj-art-71bc15c55fe54d2396a14d32b6ebae7f2025-01-02T23:01:01ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932019-09-011350Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiencyIoannis Papantoniou0Helena Kyriakopoulou1Dimitrios Pantelis2Dimitrios Manolakos3School of Mechanical Engineering, Manufacturing Technology Section, National Technical University of AthensSchool of Naval Architecture and Marine Engineering, Shipbuilding Technology Laboratory, National Technical University of AthensSchool of Naval Architecture and Marine Engineering, Shipbuilding Technology Laboratory, National Technical University of AthensSchool of Mechanical Engineering, Manufacturing Technology Section, National Technical University of AthensAluminium foams, produced by powder metallurgy process, have significant potential applications for uses in weight-sensitive structural parts. Problems in the production of metal foams arise from the lack of knowledge in the control of process parameters. The results are frequently uneven and un­predictable variations in the structure and properties of the final foamed parts are observed. This paper aims to investigate the effect of different para­meters of the powder metallurgy with foaming agents process on the foaming efficiency. The parameters examined included the powder morpho­logy, the compaction pressure and the foaming temperature. During the foaming stage, for each set of parameters the porosity-time (Pf-t) diagrams were created and the foaming efficiency was calculated (η=Pfmax). Results indicated that the highest foaming efficiency was observed at the specimens with the fine alu­min­ium powder, with high (700 MPa) compaction pressure and high foaming temperatures (800 oC). Finally, compression tests were per­formed on the foamed specimens with the higher foaming efficiency in order to investigate their s-e response. Furthermore, average compressive strength and density were estimated and presented.https://www.fracturae.com/index.php/fis/article/view/2616Aluminium foamFoaming processFoaming efficiencyMechanical propertiesPorosity
spellingShingle Ioannis Papantoniou
Helena Kyriakopoulou
Dimitrios Pantelis
Dimitrios Manolakos
Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency
Fracture and Structural Integrity
Aluminium foam
Foaming process
Foaming efficiency
Mechanical properties
Porosity
title Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency
title_full Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency
title_fullStr Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency
title_full_unstemmed Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency
title_short Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency
title_sort metal foaming by powder metallurgy process investigation of different parameters on the foaming efficiency
topic Aluminium foam
Foaming process
Foaming efficiency
Mechanical properties
Porosity
url https://www.fracturae.com/index.php/fis/article/view/2616
work_keys_str_mv AT ioannispapantoniou metalfoamingbypowdermetallurgyprocessinvestigationofdifferentparametersonthefoamingefficiency
AT helenakyriakopoulou metalfoamingbypowdermetallurgyprocessinvestigationofdifferentparametersonthefoamingefficiency
AT dimitriospantelis metalfoamingbypowdermetallurgyprocessinvestigationofdifferentparametersonthefoamingefficiency
AT dimitriosmanolakos metalfoamingbypowdermetallurgyprocessinvestigationofdifferentparametersonthefoamingefficiency