Repurposing of propane oxidative-dehydrogenation catalysts to deoxygenation of vegetable oils for green diesel production

The market for diesel fuel will grow in the next years. Green diesel – alkanes produced through deoxygenation (DO) with H2 of triglyceride-based biomasses – can help cover this demand sustainably. Repurposing non-noble-metals catalysts is a faster affordable route to spread DO at larger scales. NiCo...

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Main Authors: S. Lucantonio, G. Di Vito Nolfi, C. Courson, K. Gallucci, A. Di Giuliano, L. Rossi
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Fuel Processing Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S0378382024001437
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author S. Lucantonio
G. Di Vito Nolfi
C. Courson
K. Gallucci
A. Di Giuliano
L. Rossi
author_facet S. Lucantonio
G. Di Vito Nolfi
C. Courson
K. Gallucci
A. Di Giuliano
L. Rossi
author_sort S. Lucantonio
collection DOAJ
description The market for diesel fuel will grow in the next years. Green diesel – alkanes produced through deoxygenation (DO) with H2 of triglyceride-based biomasses – can help cover this demand sustainably. Repurposing non-noble-metals catalysts is a faster affordable route to spread DO at larger scales. NiCoMo and ZnCoMo catalysts were previously proposed in the literature for oxidative-dehydrogenation of propane and unprecedentedly repurposed for DO in this work. DO tests on NiCoMo and ZnCoMo were performed according to an unreplicated 23 factorial Design of Experiment (DoE) with three replications at center point. Temperature (T), catalyst-to-oil ratio (γ), DO duration (t) were the design-factors, at levels: 280–320 °C; 4–10 %w/w; 2–6 h. Both catalysts performed promisingly(NiCoMo and ZnCoMo best conversion of 100 %, NiCoMo and ZnCoMo best diesel yields of 73 % and 68 %, respectively). Analysis of Variance was performed on main effects and factor interactions of all measured quantities and performance parameters, obtaining surface responses equations. Additionally, NiCoMo and ZnCoMo underwent recycling tests (four DO cycles) to evaluate reusability at 320 °C-10 %w/w-2 h: catalysts ensured for four cycles stable 100 % conversion of triglycerides and slightly growing diesel yield (NiCoMo: 67 % to 72 %; ZnCoMo: 64 % to 74 %). Overall, the selected dehydrogenation catalysts were successfully repurposed for DO at laboratory-scale. Although further evaluations should be performed for a balanced perspective regarding the industrial potential and sustainability of DO by repurposed NiCoMo and ZnCoMo (e.g., catalyst synthesis scalability, switch from batch to continuous production), the ease (cost-effectiveness) of the catalytic synthesis and process performances seem promising for their scalability.
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spelling doaj-art-681e8ac0ac0e4f799b69f9a17d44e7d62025-01-15T04:11:33ZengElsevierFuel Processing Technology0378-38202025-03-01267108173Repurposing of propane oxidative-dehydrogenation catalysts to deoxygenation of vegetable oils for green diesel productionS. Lucantonio0G. Di Vito Nolfi1C. Courson2K. Gallucci3A. Di Giuliano4L. Rossi5Department of Industrial and Information Engineering and Economics, University of L'Aquila, Piazzale E. Pontieri 1, 67100 L'Aquila, ItalyDepartment of Physical and Chemical Sciences, University of L'Aquila, Via Vetoio, Coppito, 67100 L'Aquila, ItalyInstitut of Chemistry and Process for Energy, Environment and Health, CNRS UMR 7515 - University of Strasbourg, 25 rue Becquerel, 67087, Strasbourg Cedex 2, FranceDepartment of Industrial and Information Engineering and Economics, University of L'Aquila, Piazzale E. Pontieri 1, 67100 L'Aquila, ItalyDepartment of Industrial and Information Engineering and Economics, University of L'Aquila, Piazzale E. Pontieri 1, 67100 L'Aquila, Italy; Institut of Chemistry and Process for Energy, Environment and Health, CNRS UMR 7515 - University of Strasbourg, 25 rue Becquerel, 67087, Strasbourg Cedex 2, France; Corresponding author at: Department of Industrial and Information Engineering and Economics, University of L'Aquila, Piazzale E. Pontieri 1, 67100 L'Aquila, Italy.Department of Physical and Chemical Sciences, University of L'Aquila, Via Vetoio, Coppito, 67100 L'Aquila, ItalyThe market for diesel fuel will grow in the next years. Green diesel – alkanes produced through deoxygenation (DO) with H2 of triglyceride-based biomasses – can help cover this demand sustainably. Repurposing non-noble-metals catalysts is a faster affordable route to spread DO at larger scales. NiCoMo and ZnCoMo catalysts were previously proposed in the literature for oxidative-dehydrogenation of propane and unprecedentedly repurposed for DO in this work. DO tests on NiCoMo and ZnCoMo were performed according to an unreplicated 23 factorial Design of Experiment (DoE) with three replications at center point. Temperature (T), catalyst-to-oil ratio (γ), DO duration (t) were the design-factors, at levels: 280–320 °C; 4–10 %w/w; 2–6 h. Both catalysts performed promisingly(NiCoMo and ZnCoMo best conversion of 100 %, NiCoMo and ZnCoMo best diesel yields of 73 % and 68 %, respectively). Analysis of Variance was performed on main effects and factor interactions of all measured quantities and performance parameters, obtaining surface responses equations. Additionally, NiCoMo and ZnCoMo underwent recycling tests (four DO cycles) to evaluate reusability at 320 °C-10 %w/w-2 h: catalysts ensured for four cycles stable 100 % conversion of triglycerides and slightly growing diesel yield (NiCoMo: 67 % to 72 %; ZnCoMo: 64 % to 74 %). Overall, the selected dehydrogenation catalysts were successfully repurposed for DO at laboratory-scale. Although further evaluations should be performed for a balanced perspective regarding the industrial potential and sustainability of DO by repurposed NiCoMo and ZnCoMo (e.g., catalyst synthesis scalability, switch from batch to continuous production), the ease (cost-effectiveness) of the catalytic synthesis and process performances seem promising for their scalability.http://www.sciencedirect.com/science/article/pii/S0378382024001437Green dieselCatalytic deoxygenationBiomassVegetable oilsHeterogeneous catalysisNi Zn Co Mo
spellingShingle S. Lucantonio
G. Di Vito Nolfi
C. Courson
K. Gallucci
A. Di Giuliano
L. Rossi
Repurposing of propane oxidative-dehydrogenation catalysts to deoxygenation of vegetable oils for green diesel production
Fuel Processing Technology
Green diesel
Catalytic deoxygenation
Biomass
Vegetable oils
Heterogeneous catalysis
Ni Zn Co Mo
title Repurposing of propane oxidative-dehydrogenation catalysts to deoxygenation of vegetable oils for green diesel production
title_full Repurposing of propane oxidative-dehydrogenation catalysts to deoxygenation of vegetable oils for green diesel production
title_fullStr Repurposing of propane oxidative-dehydrogenation catalysts to deoxygenation of vegetable oils for green diesel production
title_full_unstemmed Repurposing of propane oxidative-dehydrogenation catalysts to deoxygenation of vegetable oils for green diesel production
title_short Repurposing of propane oxidative-dehydrogenation catalysts to deoxygenation of vegetable oils for green diesel production
title_sort repurposing of propane oxidative dehydrogenation catalysts to deoxygenation of vegetable oils for green diesel production
topic Green diesel
Catalytic deoxygenation
Biomass
Vegetable oils
Heterogeneous catalysis
Ni Zn Co Mo
url http://www.sciencedirect.com/science/article/pii/S0378382024001437
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