Thermal management and biocompatibility in dry machining: An experimental study of ZrO2-based cutting tool for bone machining
This paper aims to assess the thermal properties and biocompatibility of zirconia-based bio ceramic cutting tools for bone surgery compared to stainless steel (SS316L) tools. Because of their biocompatibility, materials such as zirconia (ZrO2) are now widely utilized to reconstruct and replace bone...
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| Language: | English |
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Elsevier
2025-01-01
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| Series: | International Journal of Thermofluids |
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| Online Access: | http://www.sciencedirect.com/science/article/pii/S2666202724004403 |
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| author | Phanindra Addepalli Worapong Sawangsri Saiful Anwar Che Ghani |
| author_facet | Phanindra Addepalli Worapong Sawangsri Saiful Anwar Che Ghani |
| author_sort | Phanindra Addepalli |
| collection | DOAJ |
| description | This paper aims to assess the thermal properties and biocompatibility of zirconia-based bio ceramic cutting tools for bone surgery compared to stainless steel (SS316L) tools. Because of their biocompatibility, materials such as zirconia (ZrO2) are now widely utilized to reconstruct and replace bone tissue. The study compares wet and dry machining to analyze the effects of temperature and cell behaviour. By performing a quantitative MTT (yellow 3-(4,5-dimethylthiazole-2-yl)-2,5-diphenyltetrazolium-bromide) proliferation assay, the current study showed that ZrO2 had higher cell viability and metabolic activity than SS316L. The experiments included primary chondrocyte cells from chicken femoral condyles incubated at 37 °C and 5 % CO2 with increased cell survival and proliferation in the presence of ZrO2. Thermal performance was evaluated on a CNC vertical milling machine with the help of K-type thermocouples to measure the maximum (Tmax) and average (Tmean) temperature. ZrO2-based tools had resulted in lower Tmax and Tmean throughout the experiment regardless of the cutting parameters, which minimize the thermal injury and improve surgical results. Saline irrigation in wet machining helped in reducing temperature peaks, while dry machining had the advantages of not polluting the environment and being cheaper. Due to its low thermal conductivity and hardness, ZrO2 can be used as an effective material for metal tools in surgical operations to minimize thermal effect and increase the tool lifespan. |
| format | Article |
| id | doaj-art-67d4680cceee4628a709c74b49f30ab7 |
| institution | Kabale University |
| issn | 2666-2027 |
| language | English |
| publishDate | 2025-01-01 |
| publisher | Elsevier |
| record_format | Article |
| series | International Journal of Thermofluids |
| spelling | doaj-art-67d4680cceee4628a709c74b49f30ab72025-01-08T04:53:33ZengElsevierInternational Journal of Thermofluids2666-20272025-01-0125101001Thermal management and biocompatibility in dry machining: An experimental study of ZrO2-based cutting tool for bone machiningPhanindra Addepalli0Worapong Sawangsri1Saiful Anwar Che Ghani2Department of Mechanical Engineering, Faculty of Engineering, Kasetsart University, Bangkok, Thailand; Corresponding author.Department of Mechanical Engineering, Faculty of Engineering, Kasetsart University, Bangkok, Thailand; Corresponding author.Faculty of Mechanical and Automotive Engineering, Universiti of Malaysia Pahang Al Sultan Abdullah, Pahang, MalaysiaThis paper aims to assess the thermal properties and biocompatibility of zirconia-based bio ceramic cutting tools for bone surgery compared to stainless steel (SS316L) tools. Because of their biocompatibility, materials such as zirconia (ZrO2) are now widely utilized to reconstruct and replace bone tissue. The study compares wet and dry machining to analyze the effects of temperature and cell behaviour. By performing a quantitative MTT (yellow 3-(4,5-dimethylthiazole-2-yl)-2,5-diphenyltetrazolium-bromide) proliferation assay, the current study showed that ZrO2 had higher cell viability and metabolic activity than SS316L. The experiments included primary chondrocyte cells from chicken femoral condyles incubated at 37 °C and 5 % CO2 with increased cell survival and proliferation in the presence of ZrO2. Thermal performance was evaluated on a CNC vertical milling machine with the help of K-type thermocouples to measure the maximum (Tmax) and average (Tmean) temperature. ZrO2-based tools had resulted in lower Tmax and Tmean throughout the experiment regardless of the cutting parameters, which minimize the thermal injury and improve surgical results. Saline irrigation in wet machining helped in reducing temperature peaks, while dry machining had the advantages of not polluting the environment and being cheaper. Due to its low thermal conductivity and hardness, ZrO2 can be used as an effective material for metal tools in surgical operations to minimize thermal effect and increase the tool lifespan.http://www.sciencedirect.com/science/article/pii/S2666202724004403Bio ceramic toolBone cutting temperatureDry millingMTT proliferation testsThermo fluidsThermal osteonecrosis |
| spellingShingle | Phanindra Addepalli Worapong Sawangsri Saiful Anwar Che Ghani Thermal management and biocompatibility in dry machining: An experimental study of ZrO2-based cutting tool for bone machining International Journal of Thermofluids Bio ceramic tool Bone cutting temperature Dry milling MTT proliferation tests Thermo fluids Thermal osteonecrosis |
| title | Thermal management and biocompatibility in dry machining: An experimental study of ZrO2-based cutting tool for bone machining |
| title_full | Thermal management and biocompatibility in dry machining: An experimental study of ZrO2-based cutting tool for bone machining |
| title_fullStr | Thermal management and biocompatibility in dry machining: An experimental study of ZrO2-based cutting tool for bone machining |
| title_full_unstemmed | Thermal management and biocompatibility in dry machining: An experimental study of ZrO2-based cutting tool for bone machining |
| title_short | Thermal management and biocompatibility in dry machining: An experimental study of ZrO2-based cutting tool for bone machining |
| title_sort | thermal management and biocompatibility in dry machining an experimental study of zro2 based cutting tool for bone machining |
| topic | Bio ceramic tool Bone cutting temperature Dry milling MTT proliferation tests Thermo fluids Thermal osteonecrosis |
| url | http://www.sciencedirect.com/science/article/pii/S2666202724004403 |
| work_keys_str_mv | AT phanindraaddepalli thermalmanagementandbiocompatibilityindrymachininganexperimentalstudyofzro2basedcuttingtoolforbonemachining AT worapongsawangsri thermalmanagementandbiocompatibilityindrymachininganexperimentalstudyofzro2basedcuttingtoolforbonemachining AT saifulanwarcheghani thermalmanagementandbiocompatibilityindrymachininganexperimentalstudyofzro2basedcuttingtoolforbonemachining |