Hot press sintering of Y2O3-Al2O3 glasses: Impact of particle size on thermal behaviour, sintering ability and mechanical properties of sintered bodies

The impact of grinding on particle size, thermal behaviour, and sintering ability of yttrium aluminate glass microspheres with eutectic composition (76.8 mol % Al2O3 and 23.2 mol % Y2O3) was studied. The work was conducted with the aim of determining the optimal particle size and grinding conditions...

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Main Authors: Melinda Majerová, Anna Prnová, Jana Valúchová, Monika Michálková, Beáta Pecušová, Michal Žitňan, Róbert Klement, Dušan Galusek
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Heliyon
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Online Access:http://www.sciencedirect.com/science/article/pii/S240584402417291X
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author Melinda Majerová
Anna Prnová
Jana Valúchová
Monika Michálková
Beáta Pecušová
Michal Žitňan
Róbert Klement
Dušan Galusek
author_facet Melinda Majerová
Anna Prnová
Jana Valúchová
Monika Michálková
Beáta Pecušová
Michal Žitňan
Róbert Klement
Dušan Galusek
author_sort Melinda Majerová
collection DOAJ
description The impact of grinding on particle size, thermal behaviour, and sintering ability of yttrium aluminate glass microspheres with eutectic composition (76.8 mol % Al2O3 and 23.2 mol % Y2O3) was studied. The work was conducted with the aim of determining the optimal particle size and grinding conditions of glassy powder used for hot-pressing of ceramic and glass-ceramic materials with desired mechanical properties. The flame synthesis was used for the preparation of glass microspheres (diameter ∼ 40 μm). Ball milling procedure under different conditions was applied to adjust of size of prepared microbodies. The milled powders were subsequently hot pressed. The prepared samples (raw, milled microspheres and hot-press sintered bodies were characterised by X-ray powder diffraction, and scanning electron microscopy. Thermal analysis and particle size analysis in combination with X-ray powder diffraction and high temperature X-ray diffraction was used for detailed inspection of thermal behaviour and phase changes in raw and milled systems in the temperature interval 25–1200 °C. The samples after flame synthesis and after milling were found to be X-ray amorphous. The particle size measurements showed that the systems with a smaller average size D [0.9] ∼ 25 μm and a monomodal particle size distribution were prepared after 6h of milling. Thermal analysis in combination with X-ray and high temperature X-ray analysis indicated a difference in the crystallization mechanism of the yttrium aluminate garnet phase depending on the milling time. The bulk glass ceramic with fine lamellar eutectic microstructure and interesting mechanical properties (Vickers hardness HV=17.6 ± 0.2 GPa, indentation fracture toughness KIC = 4.3 ± 0.3 MPa.m1/2) resulted from the sintering of microspheres milled for 6h under the “gentlest” conditions (milling speed - 200 rpm, and milling balls size - 5 mm in diameter).
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spelling doaj-art-489b2f86e1fe4b1ca53b83fe74c527c22025-01-17T04:50:41ZengElsevierHeliyon2405-84402025-01-01111e41260Hot press sintering of Y2O3-Al2O3 glasses: Impact of particle size on thermal behaviour, sintering ability and mechanical properties of sintered bodiesMelinda Majerová0Anna Prnová1Jana Valúchová2Monika Michálková3Beáta Pecušová4Michal Žitňan5Róbert Klement6Dušan Galusek7Institute of Measurement Science V.V.I., Slovak Academy of Sciences, Dúbravská cesta 9, Bratislava, Slovakia; Corresponding author.Centre for functional and surface functionalized glass, Alexander Dubček University of Trenčín, Študentská 2, Trenčín, Slovakia; Vitrum Laugaricio-Joint Glass Center of the IIC SAS, TnUD and FCHTP STU, Študentská 2, Trenčín, SlovakiaVitrum Laugaricio-Joint Glass Center of the IIC SAS, TnUD and FCHTP STU, Študentská 2, Trenčín, SlovakiaVitrum Laugaricio-Joint Glass Center of the IIC SAS, TnUD and FCHTP STU, Študentská 2, Trenčín, SlovakiaCentre for functional and surface functionalized glass, Alexander Dubček University of Trenčín, Študentská 2, Trenčín, SlovakiaCentre for functional and surface functionalized glass, Alexander Dubček University of Trenčín, Študentská 2, Trenčín, SlovakiaCentre for functional and surface functionalized glass, Alexander Dubček University of Trenčín, Študentská 2, Trenčín, SlovakiaCentre for functional and surface functionalized glass, Alexander Dubček University of Trenčín, Študentská 2, Trenčín, Slovakia; Vitrum Laugaricio-Joint Glass Center of the IIC SAS, TnUD and FCHTP STU, Študentská 2, Trenčín, SlovakiaThe impact of grinding on particle size, thermal behaviour, and sintering ability of yttrium aluminate glass microspheres with eutectic composition (76.8 mol % Al2O3 and 23.2 mol % Y2O3) was studied. The work was conducted with the aim of determining the optimal particle size and grinding conditions of glassy powder used for hot-pressing of ceramic and glass-ceramic materials with desired mechanical properties. The flame synthesis was used for the preparation of glass microspheres (diameter ∼ 40 μm). Ball milling procedure under different conditions was applied to adjust of size of prepared microbodies. The milled powders were subsequently hot pressed. The prepared samples (raw, milled microspheres and hot-press sintered bodies were characterised by X-ray powder diffraction, and scanning electron microscopy. Thermal analysis and particle size analysis in combination with X-ray powder diffraction and high temperature X-ray diffraction was used for detailed inspection of thermal behaviour and phase changes in raw and milled systems in the temperature interval 25–1200 °C. The samples after flame synthesis and after milling were found to be X-ray amorphous. The particle size measurements showed that the systems with a smaller average size D [0.9] ∼ 25 μm and a monomodal particle size distribution were prepared after 6h of milling. Thermal analysis in combination with X-ray and high temperature X-ray analysis indicated a difference in the crystallization mechanism of the yttrium aluminate garnet phase depending on the milling time. The bulk glass ceramic with fine lamellar eutectic microstructure and interesting mechanical properties (Vickers hardness HV=17.6 ± 0.2 GPa, indentation fracture toughness KIC = 4.3 ± 0.3 MPa.m1/2) resulted from the sintering of microspheres milled for 6h under the “gentlest” conditions (milling speed - 200 rpm, and milling balls size - 5 mm in diameter).http://www.sciencedirect.com/science/article/pii/S240584402417291XY2O3-Al2O3 glassesEutectic compositionMillingThermal properties
spellingShingle Melinda Majerová
Anna Prnová
Jana Valúchová
Monika Michálková
Beáta Pecušová
Michal Žitňan
Róbert Klement
Dušan Galusek
Hot press sintering of Y2O3-Al2O3 glasses: Impact of particle size on thermal behaviour, sintering ability and mechanical properties of sintered bodies
Heliyon
Y2O3-Al2O3 glasses
Eutectic composition
Milling
Thermal properties
title Hot press sintering of Y2O3-Al2O3 glasses: Impact of particle size on thermal behaviour, sintering ability and mechanical properties of sintered bodies
title_full Hot press sintering of Y2O3-Al2O3 glasses: Impact of particle size on thermal behaviour, sintering ability and mechanical properties of sintered bodies
title_fullStr Hot press sintering of Y2O3-Al2O3 glasses: Impact of particle size on thermal behaviour, sintering ability and mechanical properties of sintered bodies
title_full_unstemmed Hot press sintering of Y2O3-Al2O3 glasses: Impact of particle size on thermal behaviour, sintering ability and mechanical properties of sintered bodies
title_short Hot press sintering of Y2O3-Al2O3 glasses: Impact of particle size on thermal behaviour, sintering ability and mechanical properties of sintered bodies
title_sort hot press sintering of y2o3 al2o3 glasses impact of particle size on thermal behaviour sintering ability and mechanical properties of sintered bodies
topic Y2O3-Al2O3 glasses
Eutectic composition
Milling
Thermal properties
url http://www.sciencedirect.com/science/article/pii/S240584402417291X
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