A novel and fast crash simulation method: Revolutionising racetrack safety barrier analysis

Crash safety barriers are essential safety measures on public roadways and in motorsports. The crashworthiness of these barriers is often predicted using the finite element (FE) method. However, employing the FE method for large-scale crash analysis is time-consuming and computationally expensive. T...

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Main Authors: Bhavinkumar Arya, Jianchun Yao, John Laurence Davy, Mohammad Fard
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123024021133
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author Bhavinkumar Arya
Jianchun Yao
John Laurence Davy
Mohammad Fard
author_facet Bhavinkumar Arya
Jianchun Yao
John Laurence Davy
Mohammad Fard
author_sort Bhavinkumar Arya
collection DOAJ
description Crash safety barriers are essential safety measures on public roadways and in motorsports. The crashworthiness of these barriers is often predicted using the finite element (FE) method. However, employing the FE method for large-scale crash analysis is time-consuming and computationally expensive. This paper introduces a novel application of the soft-body physics simulation method for crashworthiness analysis, comparing it with the popular FE simulation method and physical crash tests. The study details the ‘bottom-up’ approach for developing a mass-spring model for soft-body simulation and the development of an FE model of the tyre barrier system used in Formula One racetracks. Results from both numerical methods are validated against physical test results by comparing the vehicle's peak acceleration, rebound velocity, maximum intrusion into the barrier, and CORA rating. Both methods demonstrated a close correlation with physical crash tests, predicting the peak g-force on a crash vehicle within 1 g accuracy and the maximum intrusion within 8 cm accuracy. While the FE method exhibited higher accuracy, the mass-spring model offered superior computational efficiency, making it particularly suitable for simulating a variety of crash configurations. The research concludes that although FE simulation remains a mainstay for crash simulations, soft-body physics simulation should not be overlooked because of its efficiency and versatility. This novel engineering application can significantly expedite the analysis of safety barriers for testing various crash scenarios, including different vehicle types, impact speeds, and angles.
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spelling doaj-art-47af57d11978449cb11ae659883806362025-01-15T04:11:49ZengElsevierResults in Engineering2590-12302025-03-0125103870A novel and fast crash simulation method: Revolutionising racetrack safety barrier analysisBhavinkumar Arya0Jianchun Yao1John Laurence Davy2Mohammad Fard3School of Engineering, RMIT University, PO Box 71, Bundoora, Victoria, 3085, Australia; Corresponding author.School of Engineering, RMIT University, PO Box 71, Bundoora, Victoria, 3085, AustraliaSchool of Science, RMIT University, GPO Box 2476, Melbourne, Victoria, 3001, AustraliaSchool of Engineering, RMIT University, PO Box 71, Bundoora, Victoria, 3085, AustraliaCrash safety barriers are essential safety measures on public roadways and in motorsports. The crashworthiness of these barriers is often predicted using the finite element (FE) method. However, employing the FE method for large-scale crash analysis is time-consuming and computationally expensive. This paper introduces a novel application of the soft-body physics simulation method for crashworthiness analysis, comparing it with the popular FE simulation method and physical crash tests. The study details the ‘bottom-up’ approach for developing a mass-spring model for soft-body simulation and the development of an FE model of the tyre barrier system used in Formula One racetracks. Results from both numerical methods are validated against physical test results by comparing the vehicle's peak acceleration, rebound velocity, maximum intrusion into the barrier, and CORA rating. Both methods demonstrated a close correlation with physical crash tests, predicting the peak g-force on a crash vehicle within 1 g accuracy and the maximum intrusion within 8 cm accuracy. While the FE method exhibited higher accuracy, the mass-spring model offered superior computational efficiency, making it particularly suitable for simulating a variety of crash configurations. The research concludes that although FE simulation remains a mainstay for crash simulations, soft-body physics simulation should not be overlooked because of its efficiency and versatility. This novel engineering application can significantly expedite the analysis of safety barriers for testing various crash scenarios, including different vehicle types, impact speeds, and angles.http://www.sciencedirect.com/science/article/pii/S2590123024021133Physically-based modellingFinite element analysisSoft-body physicsMass-spring modelCrash safety barrierFormula one safety
spellingShingle Bhavinkumar Arya
Jianchun Yao
John Laurence Davy
Mohammad Fard
A novel and fast crash simulation method: Revolutionising racetrack safety barrier analysis
Results in Engineering
Physically-based modelling
Finite element analysis
Soft-body physics
Mass-spring model
Crash safety barrier
Formula one safety
title A novel and fast crash simulation method: Revolutionising racetrack safety barrier analysis
title_full A novel and fast crash simulation method: Revolutionising racetrack safety barrier analysis
title_fullStr A novel and fast crash simulation method: Revolutionising racetrack safety barrier analysis
title_full_unstemmed A novel and fast crash simulation method: Revolutionising racetrack safety barrier analysis
title_short A novel and fast crash simulation method: Revolutionising racetrack safety barrier analysis
title_sort novel and fast crash simulation method revolutionising racetrack safety barrier analysis
topic Physically-based modelling
Finite element analysis
Soft-body physics
Mass-spring model
Crash safety barrier
Formula one safety
url http://www.sciencedirect.com/science/article/pii/S2590123024021133
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