Unfired Bricks from Wastes: A Review of Stabiliser Technologies, Performance Metrics, and Circular Economy Pathways

Unfired bricks offer a sustainable alternative to traditional fired bricks by enabling the large-scale reuse of industrial, construction, and municipal wastes while significantly reducing energy consumption and greenhouse gas emissions. This review contributes to eliminating knowledge fragmentation...

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Bibliographic Details
Main Authors: Yuxin (Justin) Wang, Hossam Abuel-Naga
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Buildings
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Online Access:https://www.mdpi.com/2075-5309/15/11/1861
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Summary:Unfired bricks offer a sustainable alternative to traditional fired bricks by enabling the large-scale reuse of industrial, construction, and municipal wastes while significantly reducing energy consumption and greenhouse gas emissions. This review contributes to eliminating knowledge fragmentation by systematically organising stabiliser technologies, performance metrics, and sustainability indicators across a wide variety of unfired brick systems. It thus provides a coherent reference framework to support further development and industrial translation. Emphasis is placed on the role of stabilisers—including cement, lime, geopolymers, and microbial or bio-based stabilisers—in improving mechanical strength, moisture resistance, and durability. Performance data are analysed in relation to compressive strength, water absorption, drying shrinkage, thermal conductivity, and resistance to freeze–thaw and wet–dry cycles. The findings indicate that properly stabilised unfired bricks can achieve compressive strengths above 20 MPa and water absorption rates below 10%, with notable improvements in insulation and acoustic properties. Additionally, life-cycle comparisons reveal up to 90% reductions in CO<sub>2</sub> emissions and energy use relative to fired clay bricks. Despite technical and environmental advantages, broader adoption remains limited due to standardisation gaps and market unfamiliarity. The paper concludes by highlighting the importance of hybrid stabiliser systems, targeted certification frameworks, and waste valorisation policies to support the transition toward low-carbon, resource-efficient construction practices.
ISSN:2075-5309