Crack propagation in micro-chevron-test samples of direct bonded silicon-silicon wafers

Wafer bonding describes all technologies for joining two or more substrates directly or using certain intermediate layers. Current investigations are focused on so-called low temperature bonding as a special direct bonding technology. It is carried out without intermediate layers and at temperatures...

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Main Authors: Detlef Billep, Jan Mehner, Alexey Shaporin, Klaus Vogel, Dirk Wuensch, Maik Wiemer
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2011-01-01
Series:Fracture and Structural Integrity
Subjects:
Online Access:http://www.gruppofrattura.it/pdf/rivista/numero15/numero_15_art_3.pdf
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author Detlef Billep
Jan Mehner
Alexey Shaporin
Klaus Vogel
Dirk Wuensch
Maik Wiemer
author_facet Detlef Billep
Jan Mehner
Alexey Shaporin
Klaus Vogel
Dirk Wuensch
Maik Wiemer
author_sort Detlef Billep
collection DOAJ
description Wafer bonding describes all technologies for joining two or more substrates directly or using certain intermediate layers. Current investigations are focused on so-called low temperature bonding as a special direct bonding technology. It is carried out without intermediate layers and at temperatures below 400 °C. In addition to the wafer materials, the toughness of the bonded interface also depends on the bonding process itself. It can vary for different pre-treatments. Furthermore, an increase of the annealing temperature leads to a higher toughness of the bonded interface.The fracture toughness is a suitable value to describe the damage behaviour of the bonded interface. Based on a micro-chevron-specimen, the fracture toughness can be determined either numerically or by combining numerical analysis with experimental measurement of the maximum force. The maximum force is measured during a micro-chevron-test using a Mode I loading. The minimum of the stress intensity coefficient can be determined by a FE-simulation only. One possibility to estimate the stress intensity coefficient is the compliance method. The compliance of the whole specimen increases with a growing crack. The stress intensity coefficient can be directly derived from the simulated compliance and the crack length itself.The paper is focused on the micro-chevron-test for direct bonded silicon-silicon wafers. Additional to the estimation of dimensionless stress intensity coefficient as a function of geometry, the influence of different pre-treatments and annealing temperatures on the measured maximum force are analysed and discussed.
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institution Kabale University
issn 1971-8993
language English
publishDate 2011-01-01
publisher Gruppo Italiano Frattura
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series Fracture and Structural Integrity
spelling doaj-art-395350ecfe1c44a8b2698fcfcbecf7712025-01-03T00:39:38ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932011-01-015152128Crack propagation in micro-chevron-test samples of direct bonded silicon-silicon wafersDetlef BillepJan MehnerAlexey ShaporinKlaus VogelDirk WuenschMaik WiemerWafer bonding describes all technologies for joining two or more substrates directly or using certain intermediate layers. Current investigations are focused on so-called low temperature bonding as a special direct bonding technology. It is carried out without intermediate layers and at temperatures below 400 °C. In addition to the wafer materials, the toughness of the bonded interface also depends on the bonding process itself. It can vary for different pre-treatments. Furthermore, an increase of the annealing temperature leads to a higher toughness of the bonded interface.The fracture toughness is a suitable value to describe the damage behaviour of the bonded interface. Based on a micro-chevron-specimen, the fracture toughness can be determined either numerically or by combining numerical analysis with experimental measurement of the maximum force. The maximum force is measured during a micro-chevron-test using a Mode I loading. The minimum of the stress intensity coefficient can be determined by a FE-simulation only. One possibility to estimate the stress intensity coefficient is the compliance method. The compliance of the whole specimen increases with a growing crack. The stress intensity coefficient can be directly derived from the simulated compliance and the crack length itself.The paper is focused on the micro-chevron-test for direct bonded silicon-silicon wafers. Additional to the estimation of dimensionless stress intensity coefficient as a function of geometry, the influence of different pre-treatments and annealing temperatures on the measured maximum force are analysed and discussed.http://www.gruppofrattura.it/pdf/rivista/numero15/numero_15_art_3.pdfCompliance methodFE-analysisFracture toughnessMicro-chevron-testSilicon direct bonding
spellingShingle Detlef Billep
Jan Mehner
Alexey Shaporin
Klaus Vogel
Dirk Wuensch
Maik Wiemer
Crack propagation in micro-chevron-test samples of direct bonded silicon-silicon wafers
Fracture and Structural Integrity
Compliance method
FE-analysis
Fracture toughness
Micro-chevron-test
Silicon direct bonding
title Crack propagation in micro-chevron-test samples of direct bonded silicon-silicon wafers
title_full Crack propagation in micro-chevron-test samples of direct bonded silicon-silicon wafers
title_fullStr Crack propagation in micro-chevron-test samples of direct bonded silicon-silicon wafers
title_full_unstemmed Crack propagation in micro-chevron-test samples of direct bonded silicon-silicon wafers
title_short Crack propagation in micro-chevron-test samples of direct bonded silicon-silicon wafers
title_sort crack propagation in micro chevron test samples of direct bonded silicon silicon wafers
topic Compliance method
FE-analysis
Fracture toughness
Micro-chevron-test
Silicon direct bonding
url http://www.gruppofrattura.it/pdf/rivista/numero15/numero_15_art_3.pdf
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