Preparation of new doxycycline monohydrate polymorphs by ultrasonication enhanced supercritical antisolvent recrystallization process

Polymorphism is a crucial factor in the pharmaceutical industry, as different polymorphs can display different physicochemical properties, including stability, solubility, and/or bioavailability. The ultrasonication-enhanced supercritical antisolvent recrystallization (UE-SAR) process is a novel inv...

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Main Authors: Snehashis Nandi, Miguel A. Rodrigues, Andreia Duarte, Teresa G. Nunes, Luis Padrela
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Journal of CO2 Utilization
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Online Access:http://www.sciencedirect.com/science/article/pii/S2212982025000666
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author Snehashis Nandi
Miguel A. Rodrigues
Andreia Duarte
Teresa G. Nunes
Luis Padrela
author_facet Snehashis Nandi
Miguel A. Rodrigues
Andreia Duarte
Teresa G. Nunes
Luis Padrela
author_sort Snehashis Nandi
collection DOAJ
description Polymorphism is a crucial factor in the pharmaceutical industry, as different polymorphs can display different physicochemical properties, including stability, solubility, and/or bioavailability. The ultrasonication-enhanced supercritical antisolvent recrystallization (UE-SAR) process is a novel investigated approach for producing novel polymorphs.This work aimed to generate and characterize doxycycline monohydrate (DOXY·H2O forms II, III, and IV) polymorphs produced from suspensions of its as received form (DOXY·H2O form I) using the UE-SAR process. A two-stage Design of Experiments (DoE) analysis was performed to assess the impact of various processing parameters such as ultrasonication, pressure, temperature, and residence time on the polymorphic outcome in each experimental run. The solid state characterization revealed that the produced polymorphs (DOXY·H2O form II, DOXY·H2O form III) have distinct powder X-ray diffraction (PXRD), Raman, Fourier Transform Infrared (FTIR) patterns and higher thermal stability. Moreover, the structures of DOXY·H2O forms I and II were further elucidated by solid state nuclear magnetic resonance (SS NMR) from 13 C and 15 N cross polarization (CP) and magic angle spinning (MAS) spectra. Overall, the results from this work highlight that use US-SAR method can induce the formation of different supramolecular structures in tetracyclines when they are suspended in a supercritical phase, and polymorphic purity can be enhanced by prolonged ultrasonication.
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spelling doaj-art-1d50f85d08b84dae853d876753c0872d2025-08-20T03:49:32ZengElsevierJournal of CO2 Utilization2212-98392025-06-019610308210.1016/j.jcou.2025.103082Preparation of new doxycycline monohydrate polymorphs by ultrasonication enhanced supercritical antisolvent recrystallization processSnehashis Nandi0Miguel A. Rodrigues1Andreia Duarte2Teresa G. Nunes3Luis Padrela4Department of Chemical Sciences, Bernal Institute, University of Limerick, Limerick V94 T9PX, Ireland; SSPC, The Research Ireland Centre for Pharmaceuticals, Bernal Institute, University of Limerick, V94 T9PX, IrelandCentro de Química Estrutural and Department of Chemical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, Lisboa 1049-001, PortugalCentro de Química Estrutural and Department of Chemical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, Lisboa 1049-001, PortugalCentro de Química Estrutural and Department of Chemical Engineering, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, Lisboa 1049-001, PortugalDepartment of Chemical Sciences, Bernal Institute, University of Limerick, Limerick V94 T9PX, Ireland; SSPC, The Research Ireland Centre for Pharmaceuticals, Bernal Institute, University of Limerick, V94 T9PX, Ireland; Corresponding author at: Department of Chemical Sciences, Bernal Institute, University of Limerick, Limerick V94 T9PX, Ireland.Polymorphism is a crucial factor in the pharmaceutical industry, as different polymorphs can display different physicochemical properties, including stability, solubility, and/or bioavailability. The ultrasonication-enhanced supercritical antisolvent recrystallization (UE-SAR) process is a novel investigated approach for producing novel polymorphs.This work aimed to generate and characterize doxycycline monohydrate (DOXY·H2O forms II, III, and IV) polymorphs produced from suspensions of its as received form (DOXY·H2O form I) using the UE-SAR process. A two-stage Design of Experiments (DoE) analysis was performed to assess the impact of various processing parameters such as ultrasonication, pressure, temperature, and residence time on the polymorphic outcome in each experimental run. The solid state characterization revealed that the produced polymorphs (DOXY·H2O form II, DOXY·H2O form III) have distinct powder X-ray diffraction (PXRD), Raman, Fourier Transform Infrared (FTIR) patterns and higher thermal stability. Moreover, the structures of DOXY·H2O forms I and II were further elucidated by solid state nuclear magnetic resonance (SS NMR) from 13 C and 15 N cross polarization (CP) and magic angle spinning (MAS) spectra. Overall, the results from this work highlight that use US-SAR method can induce the formation of different supramolecular structures in tetracyclines when they are suspended in a supercritical phase, and polymorphic purity can be enhanced by prolonged ultrasonication.http://www.sciencedirect.com/science/article/pii/S2212982025000666Doxycycline monohydrateUltrasonicationUE-SARDoEPolymorphismThermal stability
spellingShingle Snehashis Nandi
Miguel A. Rodrigues
Andreia Duarte
Teresa G. Nunes
Luis Padrela
Preparation of new doxycycline monohydrate polymorphs by ultrasonication enhanced supercritical antisolvent recrystallization process
Journal of CO2 Utilization
Doxycycline monohydrate
Ultrasonication
UE-SAR
DoE
Polymorphism
Thermal stability
title Preparation of new doxycycline monohydrate polymorphs by ultrasonication enhanced supercritical antisolvent recrystallization process
title_full Preparation of new doxycycline monohydrate polymorphs by ultrasonication enhanced supercritical antisolvent recrystallization process
title_fullStr Preparation of new doxycycline monohydrate polymorphs by ultrasonication enhanced supercritical antisolvent recrystallization process
title_full_unstemmed Preparation of new doxycycline monohydrate polymorphs by ultrasonication enhanced supercritical antisolvent recrystallization process
title_short Preparation of new doxycycline monohydrate polymorphs by ultrasonication enhanced supercritical antisolvent recrystallization process
title_sort preparation of new doxycycline monohydrate polymorphs by ultrasonication enhanced supercritical antisolvent recrystallization process
topic Doxycycline monohydrate
Ultrasonication
UE-SAR
DoE
Polymorphism
Thermal stability
url http://www.sciencedirect.com/science/article/pii/S2212982025000666
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AT andreiaduarte preparationofnewdoxycyclinemonohydratepolymorphsbyultrasonicationenhancedsupercriticalantisolventrecrystallizationprocess
AT teresagnunes preparationofnewdoxycyclinemonohydratepolymorphsbyultrasonicationenhancedsupercriticalantisolventrecrystallizationprocess
AT luispadrela preparationofnewdoxycyclinemonohydratepolymorphsbyultrasonicationenhancedsupercriticalantisolventrecrystallizationprocess