Soft sensor modeling method for Pichia pastoris fermentation process based on substructure domain transfer learning

Abstract Background Aiming at the problem that traditional transfer methods are prone to lose data information in the overall domain-level transfer, and it is difficult to achieve the perfect match between source and target domains, thus reducing the accuracy of the soft sensor model. Methods This p...

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Main Authors: Bo Wang, Jun Wei, Le Zhang, Hui Jiang, Cheng Jin, Shaowen Huang
Format: Article
Language:English
Published: BMC 2024-12-01
Series:BMC Biotechnology
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Online Access:https://doi.org/10.1186/s12896-024-00928-4
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author Bo Wang
Jun Wei
Le Zhang
Hui Jiang
Cheng Jin
Shaowen Huang
author_facet Bo Wang
Jun Wei
Le Zhang
Hui Jiang
Cheng Jin
Shaowen Huang
author_sort Bo Wang
collection DOAJ
description Abstract Background Aiming at the problem that traditional transfer methods are prone to lose data information in the overall domain-level transfer, and it is difficult to achieve the perfect match between source and target domains, thus reducing the accuracy of the soft sensor model. Methods This paper proposes a soft sensor modeling method based on the transfer modeling framework of substructure domain. Firstly, the Gaussian mixture model clustering algorithm is used to extract local information, cluster the source and target domains into multiple substructure domains, and adaptively weight the substructure domains according to the distances between the sub-source domains and sub-target domains. Secondly, the optimal subspace domain adaptation method integrating multiple metrics is used to obtain the optimal projection matrices $${{W}_{s}}$$ W s and $${{W}_{t}}$$ W t that are coupled with each other, and the data of source and target domains are projected to the corresponding subspace to perform spatial alignment, so as to reduce the discrepancy between the sample data of different working conditions. Finally, based on the source and target domain data after substructure domain adaptation, the least squares support vector machine algorithm is used to establish the prediction model. Results Taking Pichia pastoris fermentation to produce inulinase as an example, the simulation results verify that the root mean square error of the proposed soft sensor model in predicting Pichia pastoris concentration and inulinase concentration is reduced by 48.7% and 54.9%, respectively. Conclusion The proposed soft sensor modeling method can accurately predict Pichia pastoris concentration and inulinase concentration online under different working conditions, and has higher prediction accuracy than the traditional soft sensor modeling method.
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institution Kabale University
issn 1472-6750
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spelling doaj-art-19eaf18d038d46feb79071e7a81686492024-12-22T12:35:49ZengBMCBMC Biotechnology1472-67502024-12-0124112010.1186/s12896-024-00928-4Soft sensor modeling method for Pichia pastoris fermentation process based on substructure domain transfer learningBo Wang0Jun Wei1Le Zhang2Hui Jiang3Cheng Jin4Shaowen Huang5Key Laboratory of Agricultural Measurement and Control Technology and Equipment for Mechanical Industrial Facilities, School of Electrical and Information Engineering, Jiangsu UniversityKey Laboratory of Agricultural Measurement and Control Technology and Equipment for Mechanical Industrial Facilities, School of Electrical and Information Engineering, Jiangsu UniversityWuxi Key Laboratory of Intelligent Robot and Special Equipment Technology, Wuxi Taihu UniversityKey Laboratory of Agricultural Measurement and Control Technology and Equipment for Mechanical Industrial Facilities, School of Electrical and Information Engineering, Jiangsu UniversityWuxi Key Laboratory of Intelligent Robot and Special Equipment Technology, Wuxi Taihu UniversityKey Laboratory of Agricultural Measurement and Control Technology and Equipment for Mechanical Industrial Facilities, School of Electrical and Information Engineering, Jiangsu UniversityAbstract Background Aiming at the problem that traditional transfer methods are prone to lose data information in the overall domain-level transfer, and it is difficult to achieve the perfect match between source and target domains, thus reducing the accuracy of the soft sensor model. Methods This paper proposes a soft sensor modeling method based on the transfer modeling framework of substructure domain. Firstly, the Gaussian mixture model clustering algorithm is used to extract local information, cluster the source and target domains into multiple substructure domains, and adaptively weight the substructure domains according to the distances between the sub-source domains and sub-target domains. Secondly, the optimal subspace domain adaptation method integrating multiple metrics is used to obtain the optimal projection matrices $${{W}_{s}}$$ W s and $${{W}_{t}}$$ W t that are coupled with each other, and the data of source and target domains are projected to the corresponding subspace to perform spatial alignment, so as to reduce the discrepancy between the sample data of different working conditions. Finally, based on the source and target domain data after substructure domain adaptation, the least squares support vector machine algorithm is used to establish the prediction model. Results Taking Pichia pastoris fermentation to produce inulinase as an example, the simulation results verify that the root mean square error of the proposed soft sensor model in predicting Pichia pastoris concentration and inulinase concentration is reduced by 48.7% and 54.9%, respectively. Conclusion The proposed soft sensor modeling method can accurately predict Pichia pastoris concentration and inulinase concentration online under different working conditions, and has higher prediction accuracy than the traditional soft sensor modeling method.https://doi.org/10.1186/s12896-024-00928-4Substructure domainTransfer learningSoft sensorPichia pastoris
spellingShingle Bo Wang
Jun Wei
Le Zhang
Hui Jiang
Cheng Jin
Shaowen Huang
Soft sensor modeling method for Pichia pastoris fermentation process based on substructure domain transfer learning
BMC Biotechnology
Substructure domain
Transfer learning
Soft sensor
Pichia pastoris
title Soft sensor modeling method for Pichia pastoris fermentation process based on substructure domain transfer learning
title_full Soft sensor modeling method for Pichia pastoris fermentation process based on substructure domain transfer learning
title_fullStr Soft sensor modeling method for Pichia pastoris fermentation process based on substructure domain transfer learning
title_full_unstemmed Soft sensor modeling method for Pichia pastoris fermentation process based on substructure domain transfer learning
title_short Soft sensor modeling method for Pichia pastoris fermentation process based on substructure domain transfer learning
title_sort soft sensor modeling method for pichia pastoris fermentation process based on substructure domain transfer learning
topic Substructure domain
Transfer learning
Soft sensor
Pichia pastoris
url https://doi.org/10.1186/s12896-024-00928-4
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AT lezhang softsensormodelingmethodforpichiapastorisfermentationprocessbasedonsubstructuredomaintransferlearning
AT huijiang softsensormodelingmethodforpichiapastorisfermentationprocessbasedonsubstructuredomaintransferlearning
AT chengjin softsensormodelingmethodforpichiapastorisfermentationprocessbasedonsubstructuredomaintransferlearning
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