Engineering performance and environmental assessment of sustainable concrete incorporating nano silica and metakaolin as cementitious materials

Abstract The carbon footprint associated with cement production, coupled with depletion of natural resources and climate change, underscores the need for sustainable alternatives. This study explores the effect of metakaolin (MK) and nano-silica (NS) on concrete’s engineering performance and environ...

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Main Authors: Namitha Raveendran, Vasugi Krishnan
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-025-85358-8
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author Namitha Raveendran
Vasugi Krishnan
author_facet Namitha Raveendran
Vasugi Krishnan
author_sort Namitha Raveendran
collection DOAJ
description Abstract The carbon footprint associated with cement production, coupled with depletion of natural resources and climate change, underscores the need for sustainable alternatives. This study explores the effect of metakaolin (MK) and nano-silica (NS) on concrete’s engineering performance and environmental impact. Initially, compressive, tensile, and flexural strength tests, along with durability assessments like water absorption, sorptivity, rapid chloride permeability, and resistance to acid and sulphate attacks, were conducted. Later, X-ray Diffraction spectroscopy and Field-emission scanning electron microscopy were employed for microstructural analysis. Subsequently, the environmental impact of micro and nano materials was assessed using embodied carbon emissions and eco-strength efficiency. The results revealed that the hybrid mixes of 12.50% MK and 2% NS (M7) showed superior performance, demonstrating significant strength enhancements and eco-efficiency, achieving 0.15 MPa/kg CO2/m3 at 28th day. Meanwhile, the MK-only mix (M6) yielded the lowest embodied CO2 emissions at 330 kg CO2/m3. MK and NS effectively reduce porosity and enhance durability against environmental factors while lowering clinker content, contributing to sustainability. Furthermore, the microstructural behaviour showed early hydration, dense microstructure and additional Calcium Silicate Hydrate formation, leading to improved properties. The outcomes reveal that the concrete configuration has altered at micro and nano levels by the inclusion of MK and NS, demonstrating their substantial contribution to producing environmentally friendly, effective, and beneficial concrete.
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spelling doaj-art-15555281937d46289d0192b8cdbc421f2025-01-12T12:16:46ZengNature PortfolioScientific Reports2045-23222025-01-0115112410.1038/s41598-025-85358-8Engineering performance and environmental assessment of sustainable concrete incorporating nano silica and metakaolin as cementitious materialsNamitha Raveendran0Vasugi Krishnan1School of Civil Engineering, Vellore Institute of TechnologySchool of Civil Engineering, Vellore Institute of TechnologyAbstract The carbon footprint associated with cement production, coupled with depletion of natural resources and climate change, underscores the need for sustainable alternatives. This study explores the effect of metakaolin (MK) and nano-silica (NS) on concrete’s engineering performance and environmental impact. Initially, compressive, tensile, and flexural strength tests, along with durability assessments like water absorption, sorptivity, rapid chloride permeability, and resistance to acid and sulphate attacks, were conducted. Later, X-ray Diffraction spectroscopy and Field-emission scanning electron microscopy were employed for microstructural analysis. Subsequently, the environmental impact of micro and nano materials was assessed using embodied carbon emissions and eco-strength efficiency. The results revealed that the hybrid mixes of 12.50% MK and 2% NS (M7) showed superior performance, demonstrating significant strength enhancements and eco-efficiency, achieving 0.15 MPa/kg CO2/m3 at 28th day. Meanwhile, the MK-only mix (M6) yielded the lowest embodied CO2 emissions at 330 kg CO2/m3. MK and NS effectively reduce porosity and enhance durability against environmental factors while lowering clinker content, contributing to sustainability. Furthermore, the microstructural behaviour showed early hydration, dense microstructure and additional Calcium Silicate Hydrate formation, leading to improved properties. The outcomes reveal that the concrete configuration has altered at micro and nano levels by the inclusion of MK and NS, demonstrating their substantial contribution to producing environmentally friendly, effective, and beneficial concrete.https://doi.org/10.1038/s41598-025-85358-8DurabilityEco strength efficiencyEmbodied carbonMechanical behaviourMetakaolinMicrostructural performance
spellingShingle Namitha Raveendran
Vasugi Krishnan
Engineering performance and environmental assessment of sustainable concrete incorporating nano silica and metakaolin as cementitious materials
Scientific Reports
Durability
Eco strength efficiency
Embodied carbon
Mechanical behaviour
Metakaolin
Microstructural performance
title Engineering performance and environmental assessment of sustainable concrete incorporating nano silica and metakaolin as cementitious materials
title_full Engineering performance and environmental assessment of sustainable concrete incorporating nano silica and metakaolin as cementitious materials
title_fullStr Engineering performance and environmental assessment of sustainable concrete incorporating nano silica and metakaolin as cementitious materials
title_full_unstemmed Engineering performance and environmental assessment of sustainable concrete incorporating nano silica and metakaolin as cementitious materials
title_short Engineering performance and environmental assessment of sustainable concrete incorporating nano silica and metakaolin as cementitious materials
title_sort engineering performance and environmental assessment of sustainable concrete incorporating nano silica and metakaolin as cementitious materials
topic Durability
Eco strength efficiency
Embodied carbon
Mechanical behaviour
Metakaolin
Microstructural performance
url https://doi.org/10.1038/s41598-025-85358-8
work_keys_str_mv AT namitharaveendran engineeringperformanceandenvironmentalassessmentofsustainableconcreteincorporatingnanosilicaandmetakaolinascementitiousmaterials
AT vasugikrishnan engineeringperformanceandenvironmentalassessmentofsustainableconcreteincorporatingnanosilicaandmetakaolinascementitiousmaterials