Achieving high strength-ductility synergy in Mg-6Sn-3Zn-0.3Zr (wt.%) alloy via a combination of casting, pre-treatment and hot extrusion

Achieving the strength-ductility synergy in Mg alloys is a gigantic challenge, especially in rare-earth-free Mg alloys. In this study, a new Mg-Sn-Zn-Zr alloy with high ultimate tensile strength (∼284–326 MPa) without sacrificing elongation-to-failure (∼22.1–27.6%) was developed by utilizing casting...

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Main Authors: Tianshui Zhou, Yaqin Li, Feifei Guo, Qinglin Li, Zhi Jia, Dexue Liu
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2024-11-01
Series:Journal of Magnesium and Alloys
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Online Access:http://www.sciencedirect.com/science/article/pii/S2213956723001810
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author Tianshui Zhou
Yaqin Li
Feifei Guo
Qinglin Li
Zhi Jia
Dexue Liu
author_facet Tianshui Zhou
Yaqin Li
Feifei Guo
Qinglin Li
Zhi Jia
Dexue Liu
author_sort Tianshui Zhou
collection DOAJ
description Achieving the strength-ductility synergy in Mg alloys is a gigantic challenge, especially in rare-earth-free Mg alloys. In this study, a new Mg-Sn-Zn-Zr alloy with high ultimate tensile strength (∼284–326 MPa) without sacrificing elongation-to-failure (∼22.1–27.6%) was developed by utilizing casting, pre-treatment and hot extrusion. Strong random rather than basal texture is observed both in as-cast and pre-treatment samples. Subsequently, the strong texture is effectively weakened via hot extrusion whilst remaining random. More importantly, after hot extrusion, the grain sizes of as-cast and pre-treatment samples were significantly refined down to about 10 µm. Examination of as-extruded microstructures of the alloy reveals that the grain refinement is highly associated with the particle stimulated nucleation (PSN) and continuous/discontinuous dynamic recrystallization (C/DDRX) mechanisms. Moreover, the results suggest that the combination of pre-treatment and hot extrusion not only promotes multiplication of geometrically-necessary dislocations (GNDs) but enhances dynamic precipitation, which boosts the formation of fine and homogenous precipitates. Based on the results of X-ray diffraction (XRD), transmission electron microscope (TEM) and selected area electron diffraction (SAED), the precipitates are Mg2Sn phases. Furthermore, the main orientation relationship identified by high resolution TEM (HRTEM) between Mg2Sn phases and α-Mg matrix could be described as (111)Mg2Sn or (220)Mg2Sn ∥ (0001)Mg with a coherent interface. The refined grains size, ultra-fine precipitates and high density of GNDs would substantially contribute to the enhancement of the strength and the corresponding contributions are calculated to be ∼183–185 MPa, ∼30.9–38 MPa and ∼14.2–31.7 MPa, respectively. Besides, texture weakening or randomizing, grain refinement and coherent interfaces are mainly responsible for the high ductility. The current study can provide beneficial insights into the development of high-performance rare-earth-free Mg alloys with favorable microstructure via a combination of casting, pre-treatment and hot extrusion processing.
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series Journal of Magnesium and Alloys
spelling doaj-art-0d5c6ac165014b67b827d16f92ad014a2025-01-05T04:28:01ZengKeAi Communications Co., Ltd.Journal of Magnesium and Alloys2213-95672024-11-01121146224645Achieving high strength-ductility synergy in Mg-6Sn-3Zn-0.3Zr (wt.%) alloy via a combination of casting, pre-treatment and hot extrusionTianshui Zhou0Yaqin Li1Feifei Guo2Qinglin Li3Zhi Jia4Dexue Liu5School of Materials Science and Engineering, Lanzhou University of Technology, Lanzhou 730050, China; State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metals, Lanzhou University of Technology, Lanzhou 730050, ChinaSchool of Materials Science and Engineering, Lanzhou University of Technology, Lanzhou 730050, China; State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metals, Lanzhou University of Technology, Lanzhou 730050, ChinaSchool of Materials Science and Engineering, Lanzhou University of Technology, Lanzhou 730050, China; State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metals, Lanzhou University of Technology, Lanzhou 730050, ChinaSchool of Materials Science and Engineering, Lanzhou University of Technology, Lanzhou 730050, China; State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metals, Lanzhou University of Technology, Lanzhou 730050, ChinaSchool of Materials Science and Engineering, Lanzhou University of Technology, Lanzhou 730050, China; State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metals, Lanzhou University of Technology, Lanzhou 730050, ChinaSchool of Materials Science and Engineering, Lanzhou University of Technology, Lanzhou 730050, China; State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metals, Lanzhou University of Technology, Lanzhou 730050, China; Corresponding author at: Professor of Materials Science and Engineering, State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metal, School of Material Science and Engineering, Lanzhou University of Technology. Langongping road 287, Lanzhou City, Gansu Province 730050, China.Achieving the strength-ductility synergy in Mg alloys is a gigantic challenge, especially in rare-earth-free Mg alloys. In this study, a new Mg-Sn-Zn-Zr alloy with high ultimate tensile strength (∼284–326 MPa) without sacrificing elongation-to-failure (∼22.1–27.6%) was developed by utilizing casting, pre-treatment and hot extrusion. Strong random rather than basal texture is observed both in as-cast and pre-treatment samples. Subsequently, the strong texture is effectively weakened via hot extrusion whilst remaining random. More importantly, after hot extrusion, the grain sizes of as-cast and pre-treatment samples were significantly refined down to about 10 µm. Examination of as-extruded microstructures of the alloy reveals that the grain refinement is highly associated with the particle stimulated nucleation (PSN) and continuous/discontinuous dynamic recrystallization (C/DDRX) mechanisms. Moreover, the results suggest that the combination of pre-treatment and hot extrusion not only promotes multiplication of geometrically-necessary dislocations (GNDs) but enhances dynamic precipitation, which boosts the formation of fine and homogenous precipitates. Based on the results of X-ray diffraction (XRD), transmission electron microscope (TEM) and selected area electron diffraction (SAED), the precipitates are Mg2Sn phases. Furthermore, the main orientation relationship identified by high resolution TEM (HRTEM) between Mg2Sn phases and α-Mg matrix could be described as (111)Mg2Sn or (220)Mg2Sn ∥ (0001)Mg with a coherent interface. The refined grains size, ultra-fine precipitates and high density of GNDs would substantially contribute to the enhancement of the strength and the corresponding contributions are calculated to be ∼183–185 MPa, ∼30.9–38 MPa and ∼14.2–31.7 MPa, respectively. Besides, texture weakening or randomizing, grain refinement and coherent interfaces are mainly responsible for the high ductility. The current study can provide beneficial insights into the development of high-performance rare-earth-free Mg alloys with favorable microstructure via a combination of casting, pre-treatment and hot extrusion processing.http://www.sciencedirect.com/science/article/pii/S2213956723001810Mg-Sn-Zn-Zr alloyHot extrusionPre-treatmentMechanical propertiesMicrostructure evolutionStrengthening and plasticity mechanisms
spellingShingle Tianshui Zhou
Yaqin Li
Feifei Guo
Qinglin Li
Zhi Jia
Dexue Liu
Achieving high strength-ductility synergy in Mg-6Sn-3Zn-0.3Zr (wt.%) alloy via a combination of casting, pre-treatment and hot extrusion
Journal of Magnesium and Alloys
Mg-Sn-Zn-Zr alloy
Hot extrusion
Pre-treatment
Mechanical properties
Microstructure evolution
Strengthening and plasticity mechanisms
title Achieving high strength-ductility synergy in Mg-6Sn-3Zn-0.3Zr (wt.%) alloy via a combination of casting, pre-treatment and hot extrusion
title_full Achieving high strength-ductility synergy in Mg-6Sn-3Zn-0.3Zr (wt.%) alloy via a combination of casting, pre-treatment and hot extrusion
title_fullStr Achieving high strength-ductility synergy in Mg-6Sn-3Zn-0.3Zr (wt.%) alloy via a combination of casting, pre-treatment and hot extrusion
title_full_unstemmed Achieving high strength-ductility synergy in Mg-6Sn-3Zn-0.3Zr (wt.%) alloy via a combination of casting, pre-treatment and hot extrusion
title_short Achieving high strength-ductility synergy in Mg-6Sn-3Zn-0.3Zr (wt.%) alloy via a combination of casting, pre-treatment and hot extrusion
title_sort achieving high strength ductility synergy in mg 6sn 3zn 0 3zr wt alloy via a combination of casting pre treatment and hot extrusion
topic Mg-Sn-Zn-Zr alloy
Hot extrusion
Pre-treatment
Mechanical properties
Microstructure evolution
Strengthening and plasticity mechanisms
url http://www.sciencedirect.com/science/article/pii/S2213956723001810
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