Scalability in SLA lattice through lattice orientation and hybrid frame and plate architectures
Lightweighting has been a key goal for engineers and designers, with lattice structures widely explored as the building blocks for structural components. Cellular structure-inspired lattice truss frame designs made of struts, have been extensively studied. All plate-based lattice designs have superi...
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Elsevier
2025-03-01
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| Series: | Journal of Materials Research and Technology |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785424029582 |
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| author | Mahan Ghosh Nandika Anne D'Souza Yunwei Xu Mohan Sai Kiran Kumar Yadav Nartu Vignesh Pagadalu Sina Rastegarzadeh Jida Huang |
| author_facet | Mahan Ghosh Nandika Anne D'Souza Yunwei Xu Mohan Sai Kiran Kumar Yadav Nartu Vignesh Pagadalu Sina Rastegarzadeh Jida Huang |
| author_sort | Mahan Ghosh |
| collection | DOAJ |
| description | Lightweighting has been a key goal for engineers and designers, with lattice structures widely explored as the building blocks for structural components. Cellular structure-inspired lattice truss frame designs made of struts, have been extensively studied. All plate-based lattice designs have superior mechanical performance. Limits in scalability occur from formation of closed pockets limiting uv curing in processes like stereolithography (SLA). We examine hybrid frame and plate body-centered cubic-simply cubic (BCC-SC) lattices under compression. Unit cells and scaled up lattice exhibit an increase in yield stress and modulus with the addition of plates. The loading direction on the hybrid frame and plate unit cells affected the magnitude of improvement. Simulations and measurements indicated that the optimal lightweight lattice was determined to be when two plates were placed opposite each other with plates buttressing the struts, inhibiting buckling of the struts aligned with the loading direction. This lattice resulted in 63% improvement in specific modulus, a 137% improvement in specific yield point, and a 360% improvement in specific energy absorption (SEA) and the scaled up 4 × 4 × 4 scaled-up structures, showed a 107%, 148%, and 297% in specific modulus, specific yield point, and SEA, respectively A combined stretching-bending behavior was identified in optimal orientations reflecting the delayed buckling mechanism paired to a rising stress-strain curve past the elastic yield indicating bending resistance. The mass moment of inertia was found to be a key parameter correlating optimum orientation for the same number of plates added to the BCC-SC frame. |
| format | Article |
| id | doaj-art-006ded6be2b74aa0bc79173e38661b90 |
| institution | Kabale University |
| issn | 2238-7854 |
| language | English |
| publishDate | 2025-03-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Journal of Materials Research and Technology |
| spelling | doaj-art-006ded6be2b74aa0bc79173e38661b902025-01-16T04:28:46ZengElsevierJournal of Materials Research and Technology2238-78542025-03-0135645659Scalability in SLA lattice through lattice orientation and hybrid frame and plate architecturesMahan Ghosh0Nandika Anne D'Souza1Yunwei Xu2Mohan Sai Kiran Kumar Yadav Nartu3Vignesh Pagadalu4Sina Rastegarzadeh5Jida Huang6Mechanical Engineering, University of North Texas, 1155 Union Circle #310440, Denton, TX, 76203-5017, USAMechanical Engineering, University of North Texas, 1155 Union Circle #310440, Denton, TX, 76203-5017, USA; Materials Science and Engineering, University of North Texas, 1155 Union Circle #310440, Denton, TX, 76203-5017, USA; Department of Mechanical Engineering, University of Texas at Dallas, Richardson, TX, 75080, USA; Corresponding author. Mechanical Engineering, University of North Texas, 1155 Union Circle #310440, Denton, TX, 76203-5017, USA.Mechanical Engineering, University of North Texas, 1155 Union Circle #310440, Denton, TX, 76203-5017, USAMaterials Science and Engineering, University of North Texas, 1155 Union Circle #310440, Denton, TX, 76203-5017, USAMechanical Engineering, University of North Texas, 1155 Union Circle #310440, Denton, TX, 76203-5017, USADepartment of Mechanical and Industrial Engineering University of Illinois at Chicago, Chicago, IL, 60607, USADepartment of Mechanical and Industrial Engineering University of Illinois at Chicago, Chicago, IL, 60607, USALightweighting has been a key goal for engineers and designers, with lattice structures widely explored as the building blocks for structural components. Cellular structure-inspired lattice truss frame designs made of struts, have been extensively studied. All plate-based lattice designs have superior mechanical performance. Limits in scalability occur from formation of closed pockets limiting uv curing in processes like stereolithography (SLA). We examine hybrid frame and plate body-centered cubic-simply cubic (BCC-SC) lattices under compression. Unit cells and scaled up lattice exhibit an increase in yield stress and modulus with the addition of plates. The loading direction on the hybrid frame and plate unit cells affected the magnitude of improvement. Simulations and measurements indicated that the optimal lightweight lattice was determined to be when two plates were placed opposite each other with plates buttressing the struts, inhibiting buckling of the struts aligned with the loading direction. This lattice resulted in 63% improvement in specific modulus, a 137% improvement in specific yield point, and a 360% improvement in specific energy absorption (SEA) and the scaled up 4 × 4 × 4 scaled-up structures, showed a 107%, 148%, and 297% in specific modulus, specific yield point, and SEA, respectively A combined stretching-bending behavior was identified in optimal orientations reflecting the delayed buckling mechanism paired to a rising stress-strain curve past the elastic yield indicating bending resistance. The mass moment of inertia was found to be a key parameter correlating optimum orientation for the same number of plates added to the BCC-SC frame.http://www.sciencedirect.com/science/article/pii/S2238785424029582 |
| spellingShingle | Mahan Ghosh Nandika Anne D'Souza Yunwei Xu Mohan Sai Kiran Kumar Yadav Nartu Vignesh Pagadalu Sina Rastegarzadeh Jida Huang Scalability in SLA lattice through lattice orientation and hybrid frame and plate architectures Journal of Materials Research and Technology |
| title | Scalability in SLA lattice through lattice orientation and hybrid frame and plate architectures |
| title_full | Scalability in SLA lattice through lattice orientation and hybrid frame and plate architectures |
| title_fullStr | Scalability in SLA lattice through lattice orientation and hybrid frame and plate architectures |
| title_full_unstemmed | Scalability in SLA lattice through lattice orientation and hybrid frame and plate architectures |
| title_short | Scalability in SLA lattice through lattice orientation and hybrid frame and plate architectures |
| title_sort | scalability in sla lattice through lattice orientation and hybrid frame and plate architectures |
| url | http://www.sciencedirect.com/science/article/pii/S2238785424029582 |
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