Temperature field analysis of an air-water composite cooling high-speed generator

With the increase in the power density of the generator, the operation safety and the service life of the generator are increasingly affected by its internal temperature rise. For high-speed hybrid excitation synchronous generators, the stator includes armature windings and annular excitation windin...

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Main Authors: Tang Chenqi, Yu Zhongjun, Fu Jia, Yang Juntan, Jiang Hao
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X24016770
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author Tang Chenqi
Yu Zhongjun
Fu Jia
Yang Juntan
Jiang Hao
author_facet Tang Chenqi
Yu Zhongjun
Fu Jia
Yang Juntan
Jiang Hao
author_sort Tang Chenqi
collection DOAJ
description With the increase in the power density of the generator, the operation safety and the service life of the generator are increasingly affected by its internal temperature rise. For high-speed hybrid excitation synchronous generators, the stator includes armature windings and annular excitation windings, which makes heat dissipation difficult and requires the design of an efficient heat dissipation structure. An air-water composite cooling structure is proposed for this purpose. The air-cooled section is a cooling structure with inlets at both sides and radial ventilation. The water-cooled section includes cooling water pipes.To better analyze the generator's flow field, a model of the water pipe is established to study the flow characteristics of the cooling water inside the pipes. In addition, a model of the air is established, and its flow characteristics inside the generator are analyzed. To better evaluate the cooling effect, simplified models are established to compare and analyze the temperature field of generators with the air-cooled, water-cooled, and air-water composite cooling structures. The influence of the ventilation area on the stator back on the flow and temperature fields is studied. The results indicate that it’s appropriate to select 2.09 m/s as the inlet flow rate, and the pressure difference is 74508.19Pa. The airflow at the back of the stator is the highest, nearly 2.4 times higher than that at the air gap. The heat dissipation requirement cannot be achieved alone by the air-cooled or water-cooled structure, but it can be done by the air-water composite cooling structure. Under the condition that the heat dissipation requirement is met, the required air-cooled pressure can be reduced by appropriately increasing the ventilation area on the stator back. Finally, the reliability of the simulation results is verified through experimental results.
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institution Kabale University
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publisher Elsevier
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series Case Studies in Thermal Engineering
spelling doaj-art-fc9d1094f0d942efac91a18ea375fd752025-01-08T04:52:46ZengElsevierCase Studies in Thermal Engineering2214-157X2025-01-0165105646Temperature field analysis of an air-water composite cooling high-speed generatorTang Chenqi0Yu Zhongjun1Fu Jia2Yang Juntan3Jiang Hao4National Key Laboratory of Electromagnetic Energy (Naval University of Engineering), Wuhan, ChinaNational Key Laboratory of Electromagnetic Energy (Naval University of Engineering), Wuhan, ChinaCorresponding author.; National Key Laboratory of Electromagnetic Energy (Naval University of Engineering), Wuhan, ChinaNational Key Laboratory of Electromagnetic Energy (Naval University of Engineering), Wuhan, ChinaNational Key Laboratory of Electromagnetic Energy (Naval University of Engineering), Wuhan, ChinaWith the increase in the power density of the generator, the operation safety and the service life of the generator are increasingly affected by its internal temperature rise. For high-speed hybrid excitation synchronous generators, the stator includes armature windings and annular excitation windings, which makes heat dissipation difficult and requires the design of an efficient heat dissipation structure. An air-water composite cooling structure is proposed for this purpose. The air-cooled section is a cooling structure with inlets at both sides and radial ventilation. The water-cooled section includes cooling water pipes.To better analyze the generator's flow field, a model of the water pipe is established to study the flow characteristics of the cooling water inside the pipes. In addition, a model of the air is established, and its flow characteristics inside the generator are analyzed. To better evaluate the cooling effect, simplified models are established to compare and analyze the temperature field of generators with the air-cooled, water-cooled, and air-water composite cooling structures. The influence of the ventilation area on the stator back on the flow and temperature fields is studied. The results indicate that it’s appropriate to select 2.09 m/s as the inlet flow rate, and the pressure difference is 74508.19Pa. The airflow at the back of the stator is the highest, nearly 2.4 times higher than that at the air gap. The heat dissipation requirement cannot be achieved alone by the air-cooled or water-cooled structure, but it can be done by the air-water composite cooling structure. Under the condition that the heat dissipation requirement is met, the required air-cooled pressure can be reduced by appropriately increasing the ventilation area on the stator back. Finally, the reliability of the simulation results is verified through experimental results.http://www.sciencedirect.com/science/article/pii/S2214157X24016770High-speed hybrid excitation synchronous generatorTemperature fieldWater-cooledAir-cooledAir-water composite cooling
spellingShingle Tang Chenqi
Yu Zhongjun
Fu Jia
Yang Juntan
Jiang Hao
Temperature field analysis of an air-water composite cooling high-speed generator
Case Studies in Thermal Engineering
High-speed hybrid excitation synchronous generator
Temperature field
Water-cooled
Air-cooled
Air-water composite cooling
title Temperature field analysis of an air-water composite cooling high-speed generator
title_full Temperature field analysis of an air-water composite cooling high-speed generator
title_fullStr Temperature field analysis of an air-water composite cooling high-speed generator
title_full_unstemmed Temperature field analysis of an air-water composite cooling high-speed generator
title_short Temperature field analysis of an air-water composite cooling high-speed generator
title_sort temperature field analysis of an air water composite cooling high speed generator
topic High-speed hybrid excitation synchronous generator
Temperature field
Water-cooled
Air-cooled
Air-water composite cooling
url http://www.sciencedirect.com/science/article/pii/S2214157X24016770
work_keys_str_mv AT tangchenqi temperaturefieldanalysisofanairwatercompositecoolinghighspeedgenerator
AT yuzhongjun temperaturefieldanalysisofanairwatercompositecoolinghighspeedgenerator
AT fujia temperaturefieldanalysisofanairwatercompositecoolinghighspeedgenerator
AT yangjuntan temperaturefieldanalysisofanairwatercompositecoolinghighspeedgenerator
AT jianghao temperaturefieldanalysisofanairwatercompositecoolinghighspeedgenerator