Theoretical and experimental study on cutting temperature in the presence of drilling fluid during ice-core drilling

Warm ice at temperatures close to the pressure melting point is often encountered in deep ice-core drilling. The heat generated by rotary cutting can melt ice chips, which seriously threatens the safety of drilling if the chips refreeze on the drill bit or barrel. Lowering the cutting heat is an eff...

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Main Authors: Zhuo Chen, Pinlu Cao, Han Wang, He Yang, Qilei Yin
Format: Article
Language:English
Published: Cambridge University Press 2024-01-01
Series:Journal of Glaciology
Subjects:
Online Access:https://www.cambridge.org/core/product/identifier/S0022143024000029/type/journal_article
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author Zhuo Chen
Pinlu Cao
Han Wang
He Yang
Qilei Yin
author_facet Zhuo Chen
Pinlu Cao
Han Wang
He Yang
Qilei Yin
author_sort Zhuo Chen
collection DOAJ
description Warm ice at temperatures close to the pressure melting point is often encountered in deep ice-core drilling. The heat generated by rotary cutting can melt ice chips, which seriously threatens the safety of drilling if the chips refreeze on the drill bit or barrel. Lowering the cutting heat is an effective method to reduce the melting of ice chips. In this study, a general theoretical model was established based on heat transfer theory and the cutting mechanism to calculate and analyze the cutter temperature during the circulation of the drilling fluid. The model was validated by a series of experiments, which demonstrated reasonable agreement between the calculated data and experimental results, with a maximum error of <16%. The factors that contribute to the rise in the cutter temperature during warm ice drilling were investigated. Results suggest that the drilling fluid has excellent cooling performance, and its type and flow rate have minimal impact on the cutter temperature. To mitigate the cutter temperature rise, maximizing the rake angle and thermal conductivity of the cutter, while minimizing the rotation speed of the drill bit, cutting depth, cutter width and friction coefficient between the ice and cutter is recommended.
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institution Kabale University
issn 0022-1430
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publishDate 2024-01-01
publisher Cambridge University Press
record_format Article
series Journal of Glaciology
spelling doaj-art-fc4d5629774a4007b324daab571d1c252025-01-16T21:53:22ZengCambridge University PressJournal of Glaciology0022-14301727-56522024-01-017010.1017/jog.2024.2Theoretical and experimental study on cutting temperature in the presence of drilling fluid during ice-core drillingZhuo Chen0https://orcid.org/0009-0000-5426-9820Pinlu Cao1https://orcid.org/0000-0002-4296-4583Han Wang2He Yang3Qilei Yin4Polar Research Center, Jilin University, No. 938 Ximinzhu Str., Changchun City 130061, ChinaPolar Research Center, Jilin University, No. 938 Ximinzhu Str., Changchun City 130061, China College of Construction Engineering, Jilin University, No. 938 Ximinzhu Str., Changchun City 130061, ChinaPolar Research Center, Jilin University, No. 938 Ximinzhu Str., Changchun City 130061, ChinaPolar Research Center, Jilin University, No. 938 Ximinzhu Str., Changchun City 130061, ChinaCollege of Construction Engineering, Jilin University, No. 938 Ximinzhu Str., Changchun City 130061, ChinaWarm ice at temperatures close to the pressure melting point is often encountered in deep ice-core drilling. The heat generated by rotary cutting can melt ice chips, which seriously threatens the safety of drilling if the chips refreeze on the drill bit or barrel. Lowering the cutting heat is an effective method to reduce the melting of ice chips. In this study, a general theoretical model was established based on heat transfer theory and the cutting mechanism to calculate and analyze the cutter temperature during the circulation of the drilling fluid. The model was validated by a series of experiments, which demonstrated reasonable agreement between the calculated data and experimental results, with a maximum error of <16%. The factors that contribute to the rise in the cutter temperature during warm ice drilling were investigated. Results suggest that the drilling fluid has excellent cooling performance, and its type and flow rate have minimal impact on the cutter temperature. To mitigate the cutter temperature rise, maximizing the rake angle and thermal conductivity of the cutter, while minimizing the rotation speed of the drill bit, cutting depth, cutter width and friction coefficient between the ice and cutter is recommended.https://www.cambridge.org/core/product/identifier/S0022143024000029/type/journal_articlecutting experimentscutting temperaturedrilling fluidice-core drillingwarm ice
spellingShingle Zhuo Chen
Pinlu Cao
Han Wang
He Yang
Qilei Yin
Theoretical and experimental study on cutting temperature in the presence of drilling fluid during ice-core drilling
Journal of Glaciology
cutting experiments
cutting temperature
drilling fluid
ice-core drilling
warm ice
title Theoretical and experimental study on cutting temperature in the presence of drilling fluid during ice-core drilling
title_full Theoretical and experimental study on cutting temperature in the presence of drilling fluid during ice-core drilling
title_fullStr Theoretical and experimental study on cutting temperature in the presence of drilling fluid during ice-core drilling
title_full_unstemmed Theoretical and experimental study on cutting temperature in the presence of drilling fluid during ice-core drilling
title_short Theoretical and experimental study on cutting temperature in the presence of drilling fluid during ice-core drilling
title_sort theoretical and experimental study on cutting temperature in the presence of drilling fluid during ice core drilling
topic cutting experiments
cutting temperature
drilling fluid
ice-core drilling
warm ice
url https://www.cambridge.org/core/product/identifier/S0022143024000029/type/journal_article
work_keys_str_mv AT zhuochen theoreticalandexperimentalstudyoncuttingtemperatureinthepresenceofdrillingfluidduringicecoredrilling
AT pinlucao theoreticalandexperimentalstudyoncuttingtemperatureinthepresenceofdrillingfluidduringicecoredrilling
AT hanwang theoreticalandexperimentalstudyoncuttingtemperatureinthepresenceofdrillingfluidduringicecoredrilling
AT heyang theoreticalandexperimentalstudyoncuttingtemperatureinthepresenceofdrillingfluidduringicecoredrilling
AT qileiyin theoreticalandexperimentalstudyoncuttingtemperatureinthepresenceofdrillingfluidduringicecoredrilling