Modeling and Design of a Solar Rotary Dryer Bench Test for Phosphate Sludge

As an eco-friendlier way to manage mining waste, the use of solar energy to dry phosphate sludge in a rotary dryer is envisioned. As a first step toward this end, a design study for a bench-scale rotary dryer for phosphate sludge is detailed, using a one-dimensional mathematical model developed for...

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Main Authors: Khadija Ettahi, Meriem Chaanaoui, Vaudreuil Sébastien, Souad Abderafi, Tijani Bounahmidi
Format: Article
Language:English
Published: Wiley 2022-01-01
Series:Modelling and Simulation in Engineering
Online Access:http://dx.doi.org/10.1155/2022/5574242
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author Khadija Ettahi
Meriem Chaanaoui
Vaudreuil Sébastien
Souad Abderafi
Tijani Bounahmidi
author_facet Khadija Ettahi
Meriem Chaanaoui
Vaudreuil Sébastien
Souad Abderafi
Tijani Bounahmidi
author_sort Khadija Ettahi
collection DOAJ
description As an eco-friendlier way to manage mining waste, the use of solar energy to dry phosphate sludge in a rotary dryer is envisioned. As a first step toward this end, a design study for a bench-scale rotary dryer for phosphate sludge is detailed, using a one-dimensional mathematical model developed for this task. Using the Engineering Equation Solver (EES) software, a steady-state transport phenomena model was developed that enables an estimation of the moisture and temperature profiles for both gas and product in the dryer. A sensitivity analysis evaluated the effects and influence of different geometric parameters and operating conditions on the product moisture profile. Parameters involved include the diameter of the dryer, the residence time of the product to dry, inlet air temperature, and inlet product humidity. This allowed for the selection of suitable design parameters for the operation of a phosphate sludge dryer with a 1.5 m length and an internal diameter of 11.5 cm. The inlet air temperature of the rotary dryer was set at 200°C to achieve a reduction of moisture content in the product from 30% to 7%. The model was validated through literature and experimental datasets, with an error averaging 0.22% and 1.52%, respectively.
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language English
publishDate 2022-01-01
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series Modelling and Simulation in Engineering
spelling doaj-art-fbed249ed57349328c8356594cdd61832025-02-03T05:53:07ZengWileyModelling and Simulation in Engineering1687-56052022-01-01202210.1155/2022/5574242Modeling and Design of a Solar Rotary Dryer Bench Test for Phosphate SludgeKhadija Ettahi0Meriem Chaanaoui1Vaudreuil Sébastien2Souad Abderafi3Tijani Bounahmidi4Euromed Research CenterEuromed Research CenterEuromed Research CenterEnergy SystemsEuromed Research CenterAs an eco-friendlier way to manage mining waste, the use of solar energy to dry phosphate sludge in a rotary dryer is envisioned. As a first step toward this end, a design study for a bench-scale rotary dryer for phosphate sludge is detailed, using a one-dimensional mathematical model developed for this task. Using the Engineering Equation Solver (EES) software, a steady-state transport phenomena model was developed that enables an estimation of the moisture and temperature profiles for both gas and product in the dryer. A sensitivity analysis evaluated the effects and influence of different geometric parameters and operating conditions on the product moisture profile. Parameters involved include the diameter of the dryer, the residence time of the product to dry, inlet air temperature, and inlet product humidity. This allowed for the selection of suitable design parameters for the operation of a phosphate sludge dryer with a 1.5 m length and an internal diameter of 11.5 cm. The inlet air temperature of the rotary dryer was set at 200°C to achieve a reduction of moisture content in the product from 30% to 7%. The model was validated through literature and experimental datasets, with an error averaging 0.22% and 1.52%, respectively.http://dx.doi.org/10.1155/2022/5574242
spellingShingle Khadija Ettahi
Meriem Chaanaoui
Vaudreuil Sébastien
Souad Abderafi
Tijani Bounahmidi
Modeling and Design of a Solar Rotary Dryer Bench Test for Phosphate Sludge
Modelling and Simulation in Engineering
title Modeling and Design of a Solar Rotary Dryer Bench Test for Phosphate Sludge
title_full Modeling and Design of a Solar Rotary Dryer Bench Test for Phosphate Sludge
title_fullStr Modeling and Design of a Solar Rotary Dryer Bench Test for Phosphate Sludge
title_full_unstemmed Modeling and Design of a Solar Rotary Dryer Bench Test for Phosphate Sludge
title_short Modeling and Design of a Solar Rotary Dryer Bench Test for Phosphate Sludge
title_sort modeling and design of a solar rotary dryer bench test for phosphate sludge
url http://dx.doi.org/10.1155/2022/5574242
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