Effect of welding layers and interlayer temperature on welding residual stress and deformation of Q345/316L dissimilar steel

Dissimilar steel welding is widely used in machinery, chemical industry, electric power and other fields. Due to the different welding materials, the distribution of residual stress and deformation of welded joints is complex. In order to study the influencing factors and variation rules of residual...

Full description

Saved in:
Bibliographic Details
Main Authors: Yongyou Zhu, Jianneng Zheng, Houbin Li, Yuping Liu, Bensheng Huang, Tianning Li, Peng Tang
Format: Article
Language:English
Published: IOP Publishing 2024-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/ad94d0
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1846143616750190592
author Yongyou Zhu
Jianneng Zheng
Houbin Li
Yuping Liu
Bensheng Huang
Tianning Li
Peng Tang
author_facet Yongyou Zhu
Jianneng Zheng
Houbin Li
Yuping Liu
Bensheng Huang
Tianning Li
Peng Tang
author_sort Yongyou Zhu
collection DOAJ
description Dissimilar steel welding is widely used in machinery, chemical industry, electric power and other fields. Due to the different welding materials, the distribution of residual stress and deformation of welded joints is complex. In order to study the influencing factors and variation rules of residual stress and deformation distribution of dissimilar steel joints, considering the nonlinear physical and mechanical properties of welding materials and the latent heat of phase change during welding, based on the SYSWELD platform, taking Q345 carbon steel and 316L stainless steel as the research objects, the double ellipsoid heat source model was used to study the effects of welding layers and interlayer temperature on the residual stress and deformation of joints. The results show that the increase of the number of welding layers is beneficial to expand the distribution of residual stress, and has no obvious effect on the residual stress of the weld, but it will reduce the residual stress of the base metal near the weld. However, the increase of the number of layers will also aggravate the deformation of the weld. Therefore, it is necessary to consider the design of the number of welding layers considering the thickness of the component. At the same time, the study also found that the interlayer temperature has a certain influence on the residual stress and deformation of the joint. The increase of the interlayer temperature will reduce the welding angle deformation, and has little effect on the transverse shrinkage and the residual stress of the joint. Therefore, a lower interlayer temperature should be selected for multi-layer and multi-pass welding of dissimilar steel to ensure the quality of the welded joint.
format Article
id doaj-art-f90da816694f45d787bc51e159103a8a
institution Kabale University
issn 2053-1591
language English
publishDate 2024-01-01
publisher IOP Publishing
record_format Article
series Materials Research Express
spelling doaj-art-f90da816694f45d787bc51e159103a8a2024-12-02T11:13:32ZengIOP PublishingMaterials Research Express2053-15912024-01-01111111652110.1088/2053-1591/ad94d0Effect of welding layers and interlayer temperature on welding residual stress and deformation of Q345/316L dissimilar steelYongyou Zhu0Jianneng Zheng1Houbin Li2Yuping Liu3Bensheng Huang4https://orcid.org/0000-0002-6255-7408Tianning Li5Peng Tang6Erzhong (Deyang) Heavy Equipment Co., Ltd, Deyang 618099, People’s Republic of China; National Engineering Research Center for Advanced Manufacturing Technology and Equipment of Heavy Castings and Forgings, Deyang 618099, People’s Republic of ChinaErzhong (Deyang) Heavy Equipment Co., Ltd, Deyang 618099, People’s Republic of China; National Engineering Research Center for Advanced Manufacturing Technology and Equipment of Heavy Castings and Forgings, Deyang 618099, People’s Republic of ChinaErzhong (Deyang) Heavy Equipment Co., Ltd, Deyang 618099, People’s Republic of China; National Engineering Research Center for Advanced Manufacturing Technology and Equipment of Heavy Castings and Forgings, Deyang 618099, People’s Republic of ChinaErzhong (Deyang) Heavy Equipment Co., Ltd, Deyang 618099, People’s Republic of China; National Engineering Research Center for Advanced Manufacturing Technology and Equipment of Heavy Castings and Forgings, Deyang 618099, People’s Republic of ChinaSchool of New Energy and Materials, Southwest Petroleum University , Chengdu 610500, People’s Republic of ChinaSchool of New Energy and Materials, Southwest Petroleum University , Chengdu 610500, People’s Republic of ChinaSchool of New Energy and Materials, Southwest Petroleum University , Chengdu 610500, People’s Republic of ChinaDissimilar steel welding is widely used in machinery, chemical industry, electric power and other fields. Due to the different welding materials, the distribution of residual stress and deformation of welded joints is complex. In order to study the influencing factors and variation rules of residual stress and deformation distribution of dissimilar steel joints, considering the nonlinear physical and mechanical properties of welding materials and the latent heat of phase change during welding, based on the SYSWELD platform, taking Q345 carbon steel and 316L stainless steel as the research objects, the double ellipsoid heat source model was used to study the effects of welding layers and interlayer temperature on the residual stress and deformation of joints. The results show that the increase of the number of welding layers is beneficial to expand the distribution of residual stress, and has no obvious effect on the residual stress of the weld, but it will reduce the residual stress of the base metal near the weld. However, the increase of the number of layers will also aggravate the deformation of the weld. Therefore, it is necessary to consider the design of the number of welding layers considering the thickness of the component. At the same time, the study also found that the interlayer temperature has a certain influence on the residual stress and deformation of the joint. The increase of the interlayer temperature will reduce the welding angle deformation, and has little effect on the transverse shrinkage and the residual stress of the joint. Therefore, a lower interlayer temperature should be selected for multi-layer and multi-pass welding of dissimilar steel to ensure the quality of the welded joint.https://doi.org/10.1088/2053-1591/ad94d0weldinglayersinterlayertemperatureresidualstresses
spellingShingle Yongyou Zhu
Jianneng Zheng
Houbin Li
Yuping Liu
Bensheng Huang
Tianning Li
Peng Tang
Effect of welding layers and interlayer temperature on welding residual stress and deformation of Q345/316L dissimilar steel
Materials Research Express
welding
layers
interlayer
temperature
residual
stresses
title Effect of welding layers and interlayer temperature on welding residual stress and deformation of Q345/316L dissimilar steel
title_full Effect of welding layers and interlayer temperature on welding residual stress and deformation of Q345/316L dissimilar steel
title_fullStr Effect of welding layers and interlayer temperature on welding residual stress and deformation of Q345/316L dissimilar steel
title_full_unstemmed Effect of welding layers and interlayer temperature on welding residual stress and deformation of Q345/316L dissimilar steel
title_short Effect of welding layers and interlayer temperature on welding residual stress and deformation of Q345/316L dissimilar steel
title_sort effect of welding layers and interlayer temperature on welding residual stress and deformation of q345 316l dissimilar steel
topic welding
layers
interlayer
temperature
residual
stresses
url https://doi.org/10.1088/2053-1591/ad94d0
work_keys_str_mv AT yongyouzhu effectofweldinglayersandinterlayertemperatureonweldingresidualstressanddeformationofq345316ldissimilarsteel
AT jiannengzheng effectofweldinglayersandinterlayertemperatureonweldingresidualstressanddeformationofq345316ldissimilarsteel
AT houbinli effectofweldinglayersandinterlayertemperatureonweldingresidualstressanddeformationofq345316ldissimilarsteel
AT yupingliu effectofweldinglayersandinterlayertemperatureonweldingresidualstressanddeformationofq345316ldissimilarsteel
AT benshenghuang effectofweldinglayersandinterlayertemperatureonweldingresidualstressanddeformationofq345316ldissimilarsteel
AT tianningli effectofweldinglayersandinterlayertemperatureonweldingresidualstressanddeformationofq345316ldissimilarsteel
AT pengtang effectofweldinglayersandinterlayertemperatureonweldingresidualstressanddeformationofq345316ldissimilarsteel