Heat dissipation analysis and multi-objective optimization of microchannel liquid cooled plate lithium battery pack.

An efficient battery pack-level thermal management system was crucial to ensuring the safe driving of electric vehicles. To address the challenges posed by insufficient heat dissipation in traditional liquid cooled plate battery packs and the associated high system energy consumption. This study pro...

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Main Authors: Xueyong Pan, Chuntian Xu, Xuemei Sun, Jianhui Shi, Zhilong Zhou, Yunlong Liu
Format: Article
Language:English
Published: Public Library of Science (PLoS) 2024-01-01
Series:PLoS ONE
Online Access:https://doi.org/10.1371/journal.pone.0313594
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author Xueyong Pan
Chuntian Xu
Xuemei Sun
Jianhui Shi
Zhilong Zhou
Yunlong Liu
author_facet Xueyong Pan
Chuntian Xu
Xuemei Sun
Jianhui Shi
Zhilong Zhou
Yunlong Liu
author_sort Xueyong Pan
collection DOAJ
description An efficient battery pack-level thermal management system was crucial to ensuring the safe driving of electric vehicles. To address the challenges posed by insufficient heat dissipation in traditional liquid cooled plate battery packs and the associated high system energy consumption. This study proposes three distinct channel liquid cooling systems for square battery modules, and compares and analyzes their heat dissipation performance to ensure battery safety during high-rate discharge. The results demonstrated that the extruded multi-channel liquid cooled plate exhibits the highest heat dissipation efficiency. Subsequently, response surface experiments were conducted to analyze the width parameters of various flow channels in the liquid cooled plate Finally, the Design of Experiment (DOE) was employed to conduct optimal Latin hypercube sampling on the flow channel depth (H), mass flow (Q), and inlet and outlet diameter (d), combined with a genetic algorithm for multi-objective analysis. The Tmax of the battery module decreased by 6.84% from 40.94°C to 38.14°C and temperature mean square deviation decreased (TSD) by 62.13% from 1.69 to 0.64. Importantly, the battery thermal management model developed in this study successfully met heat dissipation requirements without significantly increasing pump energy consumption.
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institution Kabale University
issn 1932-6203
language English
publishDate 2024-01-01
publisher Public Library of Science (PLoS)
record_format Article
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spelling doaj-art-f627de2359aa4b718f53c84d69feb8252024-12-10T05:32:22ZengPublic Library of Science (PLoS)PLoS ONE1932-62032024-01-011912e031359410.1371/journal.pone.0313594Heat dissipation analysis and multi-objective optimization of microchannel liquid cooled plate lithium battery pack.Xueyong PanChuntian XuXuemei SunJianhui ShiZhilong ZhouYunlong LiuAn efficient battery pack-level thermal management system was crucial to ensuring the safe driving of electric vehicles. To address the challenges posed by insufficient heat dissipation in traditional liquid cooled plate battery packs and the associated high system energy consumption. This study proposes three distinct channel liquid cooling systems for square battery modules, and compares and analyzes their heat dissipation performance to ensure battery safety during high-rate discharge. The results demonstrated that the extruded multi-channel liquid cooled plate exhibits the highest heat dissipation efficiency. Subsequently, response surface experiments were conducted to analyze the width parameters of various flow channels in the liquid cooled plate Finally, the Design of Experiment (DOE) was employed to conduct optimal Latin hypercube sampling on the flow channel depth (H), mass flow (Q), and inlet and outlet diameter (d), combined with a genetic algorithm for multi-objective analysis. The Tmax of the battery module decreased by 6.84% from 40.94°C to 38.14°C and temperature mean square deviation decreased (TSD) by 62.13% from 1.69 to 0.64. Importantly, the battery thermal management model developed in this study successfully met heat dissipation requirements without significantly increasing pump energy consumption.https://doi.org/10.1371/journal.pone.0313594
spellingShingle Xueyong Pan
Chuntian Xu
Xuemei Sun
Jianhui Shi
Zhilong Zhou
Yunlong Liu
Heat dissipation analysis and multi-objective optimization of microchannel liquid cooled plate lithium battery pack.
PLoS ONE
title Heat dissipation analysis and multi-objective optimization of microchannel liquid cooled plate lithium battery pack.
title_full Heat dissipation analysis and multi-objective optimization of microchannel liquid cooled plate lithium battery pack.
title_fullStr Heat dissipation analysis and multi-objective optimization of microchannel liquid cooled plate lithium battery pack.
title_full_unstemmed Heat dissipation analysis and multi-objective optimization of microchannel liquid cooled plate lithium battery pack.
title_short Heat dissipation analysis and multi-objective optimization of microchannel liquid cooled plate lithium battery pack.
title_sort heat dissipation analysis and multi objective optimization of microchannel liquid cooled plate lithium battery pack
url https://doi.org/10.1371/journal.pone.0313594
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