Optimization and Experimental Testing of the Drag Torque Model Based on the Cavitation Effect

In the non-braking operation of the wet brake in a heavy vehicle's hybrid power transmission system, the friction pair produces a drag torque due to the power loss caused by the viscous action of the oil. In order to realize the accurate prediction of the drag torque of the flow field with the...

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Main Authors: Li Jie, Lian Hailong, Lan Hai, Wang Zhiyong
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2024-02-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.02.016
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author Li Jie
Lian Hailong
Lan Hai
Wang Zhiyong
author_facet Li Jie
Lian Hailong
Lan Hai
Wang Zhiyong
author_sort Li Jie
collection DOAJ
description In the non-braking operation of the wet brake in a heavy vehicle's hybrid power transmission system, the friction pair produces a drag torque due to the power loss caused by the viscous action of the oil. In order to realize the accurate prediction of the drag torque of the flow field with the complex trench structure, a method is proposed to optimize the drag torque model by predicting the volume fraction of the cavitation effect through the cavitation number aiming for the prediction error caused by the air entering the flow field in advance. Firstly, the influence of rotation speed, flow rate and clearance on the volume fraction of the cavitation effect is analyzed by calculating the model under different working conditions. With the increased rotation speed, the cavitation effect volume fraction increases first and then decreases. Larger flow rates and smaller gaps will increase the maximum value of the cavitation effect volume fraction. Then, the wet brake drag torque is tested. After comparative analysis, the results show that the prediction error of the optimized model is less than 6%, and the average error is reduced by 55% compared with the model without the cavitation effect. In addition, the influence of the complexity of the trench structure on the drag torque is also studied. It is shown that the more complex the trench structure is, the smaller the drag torque is, and the radial trench has the most significant influence on the drag torque, which reduces the drag torque by nearly 25.9%. It provides support and engineering practice guidance for accurately predicting the drag torque and optimizing the friction plate structure of wet brakes.
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id doaj-art-f3f61eebab464e5aba39c0adef002acf
institution Kabale University
issn 1004-2539
language zho
publishDate 2024-02-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-f3f61eebab464e5aba39c0adef002acf2025-01-10T14:59:55ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392024-02-014811011649593913Optimization and Experimental Testing of the Drag Torque Model Based on the Cavitation EffectLi JieLian HailongLan HaiWang ZhiyongIn the non-braking operation of the wet brake in a heavy vehicle's hybrid power transmission system, the friction pair produces a drag torque due to the power loss caused by the viscous action of the oil. In order to realize the accurate prediction of the drag torque of the flow field with the complex trench structure, a method is proposed to optimize the drag torque model by predicting the volume fraction of the cavitation effect through the cavitation number aiming for the prediction error caused by the air entering the flow field in advance. Firstly, the influence of rotation speed, flow rate and clearance on the volume fraction of the cavitation effect is analyzed by calculating the model under different working conditions. With the increased rotation speed, the cavitation effect volume fraction increases first and then decreases. Larger flow rates and smaller gaps will increase the maximum value of the cavitation effect volume fraction. Then, the wet brake drag torque is tested. After comparative analysis, the results show that the prediction error of the optimized model is less than 6%, and the average error is reduced by 55% compared with the model without the cavitation effect. In addition, the influence of the complexity of the trench structure on the drag torque is also studied. It is shown that the more complex the trench structure is, the smaller the drag torque is, and the radial trench has the most significant influence on the drag torque, which reduces the drag torque by nearly 25.9%. It provides support and engineering practice guidance for accurately predicting the drag torque and optimizing the friction plate structure of wet brakes.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.02.016Wet friction pairDrag torqueCavitation effectModel optimizationTrench
spellingShingle Li Jie
Lian Hailong
Lan Hai
Wang Zhiyong
Optimization and Experimental Testing of the Drag Torque Model Based on the Cavitation Effect
Jixie chuandong
Wet friction pair
Drag torque
Cavitation effect
Model optimization
Trench
title Optimization and Experimental Testing of the Drag Torque Model Based on the Cavitation Effect
title_full Optimization and Experimental Testing of the Drag Torque Model Based on the Cavitation Effect
title_fullStr Optimization and Experimental Testing of the Drag Torque Model Based on the Cavitation Effect
title_full_unstemmed Optimization and Experimental Testing of the Drag Torque Model Based on the Cavitation Effect
title_short Optimization and Experimental Testing of the Drag Torque Model Based on the Cavitation Effect
title_sort optimization and experimental testing of the drag torque model based on the cavitation effect
topic Wet friction pair
Drag torque
Cavitation effect
Model optimization
Trench
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.02.016
work_keys_str_mv AT lijie optimizationandexperimentaltestingofthedragtorquemodelbasedonthecavitationeffect
AT lianhailong optimizationandexperimentaltestingofthedragtorquemodelbasedonthecavitationeffect
AT lanhai optimizationandexperimentaltestingofthedragtorquemodelbasedonthecavitationeffect
AT wangzhiyong optimizationandexperimentaltestingofthedragtorquemodelbasedonthecavitationeffect