FDM 3D Printing and Properties of WF/PBAT/PLA Composites

Fused deposition molding (FDM) is a commonly used 3D printing method, and polylactic acid (PLA) has become one of the most important raw materials for this technology due to its excellent warping resistance. However, its mechanical properties are insufficient. Polybutylene adipate terephthalate (PBA...

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Main Authors: Mengya Li, Wen Lei, Wangwang Yu
Format: Article
Language:English
Published: MDPI AG 2024-10-01
Series:Molecules
Subjects:
Online Access:https://www.mdpi.com/1420-3049/29/21/5087
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author Mengya Li
Wen Lei
Wangwang Yu
author_facet Mengya Li
Wen Lei
Wangwang Yu
author_sort Mengya Li
collection DOAJ
description Fused deposition molding (FDM) is a commonly used 3D printing method, and polylactic acid (PLA) has become one of the most important raw materials for this technology due to its excellent warping resistance. However, its mechanical properties are insufficient. Polybutylene adipate terephthalate (PBAT) is characterized by high toughness and low rigidity, which can complement the performance of PLA. The biodegradable polymers produced by blending the two have thus been used to replace petroleum-based plastics in recent years, but the high cost of the blends has limited their wide applications. Introducing plant fibers into the blends can not only maintain biodegradability and improve the overall performance of the plastics but also reduce their costs greatly. In this study, the PBAT/PLA blends with a mass ratio of 70/30 were selected and mixed with wood flour (WF) to prepare ternary composites using a FDM 3D printing technique. The effects of WF dosage on the mechanical properties, thermal properties, surface wettability, and melt flowability of the composites were investigated. The results showed that the proper amount of WF could improve the tensile and flexural moduli of the composites, as well as the crystallinity and hydrophobicity of the printed specimens increased with the content of WF, while the melt flow rate decreased gradually. Compared to PBAT/PLA blends, WF/PBAT/PLA composites are less costly, and the composite containing 20 wt.% WF has the best comprehensive performance, showing great potential as raw material for FDM 3D printing.
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spelling doaj-art-eeedb920dbe94417a138ddeb01e5280e2024-11-08T14:38:18ZengMDPI AGMolecules1420-30492024-10-012921508710.3390/molecules29215087FDM 3D Printing and Properties of WF/PBAT/PLA CompositesMengya Li0Wen Lei1Wangwang Yu2College of Science, Nanjing Forestry University, Nanjing 210037, ChinaCollege of Science, Nanjing Forestry University, Nanjing 210037, ChinaSchool of Mechanical Engineering, Nanjing Vocational University of Industry Technology, Nanjing 210023, ChinaFused deposition molding (FDM) is a commonly used 3D printing method, and polylactic acid (PLA) has become one of the most important raw materials for this technology due to its excellent warping resistance. However, its mechanical properties are insufficient. Polybutylene adipate terephthalate (PBAT) is characterized by high toughness and low rigidity, which can complement the performance of PLA. The biodegradable polymers produced by blending the two have thus been used to replace petroleum-based plastics in recent years, but the high cost of the blends has limited their wide applications. Introducing plant fibers into the blends can not only maintain biodegradability and improve the overall performance of the plastics but also reduce their costs greatly. In this study, the PBAT/PLA blends with a mass ratio of 70/30 were selected and mixed with wood flour (WF) to prepare ternary composites using a FDM 3D printing technique. The effects of WF dosage on the mechanical properties, thermal properties, surface wettability, and melt flowability of the composites were investigated. The results showed that the proper amount of WF could improve the tensile and flexural moduli of the composites, as well as the crystallinity and hydrophobicity of the printed specimens increased with the content of WF, while the melt flow rate decreased gradually. Compared to PBAT/PLA blends, WF/PBAT/PLA composites are less costly, and the composite containing 20 wt.% WF has the best comprehensive performance, showing great potential as raw material for FDM 3D printing.https://www.mdpi.com/1420-3049/29/21/5087PBAT/PLAwood flourcompositeFDM 3D printingcost
spellingShingle Mengya Li
Wen Lei
Wangwang Yu
FDM 3D Printing and Properties of WF/PBAT/PLA Composites
Molecules
PBAT/PLA
wood flour
composite
FDM 3D printing
cost
title FDM 3D Printing and Properties of WF/PBAT/PLA Composites
title_full FDM 3D Printing and Properties of WF/PBAT/PLA Composites
title_fullStr FDM 3D Printing and Properties of WF/PBAT/PLA Composites
title_full_unstemmed FDM 3D Printing and Properties of WF/PBAT/PLA Composites
title_short FDM 3D Printing and Properties of WF/PBAT/PLA Composites
title_sort fdm 3d printing and properties of wf pbat pla composites
topic PBAT/PLA
wood flour
composite
FDM 3D printing
cost
url https://www.mdpi.com/1420-3049/29/21/5087
work_keys_str_mv AT mengyali fdm3dprintingandpropertiesofwfpbatplacomposites
AT wenlei fdm3dprintingandpropertiesofwfpbatplacomposites
AT wangwangyu fdm3dprintingandpropertiesofwfpbatplacomposites