Complementary Machining – Machining Strategy for Surface Modification: A Review

All fabrication techniques utilized to manufacture metallic parts modify the surface integrity of the part. Complementary machining is a relatively recent machining strategy characterized by combining metal cutting and mechanical surface treatment. Typically, it implies that after conventional mach...

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Main Authors: Thabo Mathonsi, Rudolph Frans Laubscher
Format: Article
Language:English
Published: IMS Vogosca 2024-11-01
Series:Science, Engineering and Technology
Subjects:
Online Access:https://setjournal.com/SET/article/view/150
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author Thabo Mathonsi
Rudolph Frans Laubscher
author_facet Thabo Mathonsi
Rudolph Frans Laubscher
author_sort Thabo Mathonsi
collection DOAJ
description All fabrication techniques utilized to manufacture metallic parts modify the surface integrity of the part. Complementary machining is a relatively recent machining strategy characterized by combining metal cutting and mechanical surface treatment. Typically, it implies that after conventional machining, the cutting insert is used reversely to modify the surface by local plastic deformation. To improve product performance, mechanical surface treatment is an additional phase in the manufacturing process chain that usually results in longer production times and higher costs. As a result, a variety of hybrid techniques have been created, such as complementary machining, which has the benefit of using conventional machine tools and their associated cutting tools. The study on complementary machining is reviewed in the article. The main focus is to assess the viability of complementary machining to modify surface integrity for enhanced properties by specifically establishing its effect on tool wear, surface roughness, microhardness, fatigue, microstructure, and residual stress state.
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issn 2831-1043
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publishDate 2024-11-01
publisher IMS Vogosca
record_format Article
series Science, Engineering and Technology
spelling doaj-art-ee92087ff47c4e38a89fbbbf4b1a71d92025-01-05T22:04:14ZengIMS VogoscaScience, Engineering and Technology2831-10432744-25272024-11-015110.54327/set2025/v5.i1.150Complementary Machining – Machining Strategy for Surface Modification: A ReviewThabo Mathonsi0https://orcid.org/0000-0003-4801-6856Rudolph Frans Laubscher1University of Johannesburg, Cnr Barry Hertzog and Napier Road, Richmond, Johannesburg, Auckland Park, 2006, PO Box 524, South Africa.University of Johannesburg, Cnr Barry Hertzog and Napier Road, Richmond, Johannesburg, Auckland Park, 2006, PO Box 524, South Africa. All fabrication techniques utilized to manufacture metallic parts modify the surface integrity of the part. Complementary machining is a relatively recent machining strategy characterized by combining metal cutting and mechanical surface treatment. Typically, it implies that after conventional machining, the cutting insert is used reversely to modify the surface by local plastic deformation. To improve product performance, mechanical surface treatment is an additional phase in the manufacturing process chain that usually results in longer production times and higher costs. As a result, a variety of hybrid techniques have been created, such as complementary machining, which has the benefit of using conventional machine tools and their associated cutting tools. The study on complementary machining is reviewed in the article. The main focus is to assess the viability of complementary machining to modify surface integrity for enhanced properties by specifically establishing its effect on tool wear, surface roughness, microhardness, fatigue, microstructure, and residual stress state. https://setjournal.com/SET/article/view/150surface engineeringsurface integritycomplementary machiningsurface treatmentcutting-edge geometry
spellingShingle Thabo Mathonsi
Rudolph Frans Laubscher
Complementary Machining – Machining Strategy for Surface Modification: A Review
Science, Engineering and Technology
surface engineering
surface integrity
complementary machining
surface treatment
cutting-edge geometry
title Complementary Machining – Machining Strategy for Surface Modification: A Review
title_full Complementary Machining – Machining Strategy for Surface Modification: A Review
title_fullStr Complementary Machining – Machining Strategy for Surface Modification: A Review
title_full_unstemmed Complementary Machining – Machining Strategy for Surface Modification: A Review
title_short Complementary Machining – Machining Strategy for Surface Modification: A Review
title_sort complementary machining machining strategy for surface modification a review
topic surface engineering
surface integrity
complementary machining
surface treatment
cutting-edge geometry
url https://setjournal.com/SET/article/view/150
work_keys_str_mv AT thabomathonsi complementarymachiningmachiningstrategyforsurfacemodificationareview
AT rudolphfranslaubscher complementarymachiningmachiningstrategyforsurfacemodificationareview