Optimization of thermal conductivity in coir fibre-reinforced PVC composites using advanced computational techniques

Abstract This research focuses on enhancing the thermal conductivity of coir fibre-reinforced polyvinyl chloride (PVC) composites using advanced optimization techniques. While coir fibre adds sustainability and biodegradability, it poses challenges in achieving optimal thermal performance when integ...

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Main Authors: Saksham Anand, Venkatachalam Gopalan, Shenbaga Velu Pitchumani
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-01471-8
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author Saksham Anand
Venkatachalam Gopalan
Shenbaga Velu Pitchumani
author_facet Saksham Anand
Venkatachalam Gopalan
Shenbaga Velu Pitchumani
author_sort Saksham Anand
collection DOAJ
description Abstract This research focuses on enhancing the thermal conductivity of coir fibre-reinforced polyvinyl chloride (PVC) composites using advanced optimization techniques. While coir fibre adds sustainability and biodegradability, it poses challenges in achieving optimal thermal performance when integrated into PVC. To address these challenges, the study uses Response Surface Methodology (RSM) and three nature-inspired optimization methods viz. Particle Swarm Optimization (PSO), Dragonfly Optimization (DFO) and Cuckoo Search Algorithm (CSA) to improve factors like fibre content, particle size and chemical treatment. A Box-Behnken experimental design helps to create composite samples using hydraulic injection moulding and thermal conductivity is measured with a two-slab guarded hot plate device. Among the optimization methods, CSA emerges as the most effective, achieving a maximum thermal conductivity of 0.801 W/mK with minimal error deviation (0.01–5.5%) by the process parameters such as potassium hydroxide treatment, coir content of 2 wt% and powder diameter of 75 (µm). DFO delivers consistent results with slightly higher error rates, while PSO demonstrates rapid convergence but greater variability. The comparison shows that CSA performs better, providing a dependable and long-lasting way to create high-quality coir-reinforced PVC composites that are good for industrial use. This work is among the first to compare multiple bio-inspired optimization algorithms for enhancing the thermal properties of coir-reinforced PVC composites, offering a new pathway for developing high-performance, eco-friendly materials for industrial applications.
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spelling doaj-art-edaa66e9eb2847d39ab0d71bb4f1c9af2025-08-20T03:53:57ZengNature PortfolioScientific Reports2045-23222025-05-0115112110.1038/s41598-025-01471-8Optimization of thermal conductivity in coir fibre-reinforced PVC composites using advanced computational techniquesSaksham Anand0Venkatachalam Gopalan1Shenbaga Velu Pitchumani2School of Computer Science and Engineering, Vellore Institute of TechnologyCentre for Advanced Materials and Innovative Technologies, Vellore Institute of TechnologyCentre for Advanced Materials and Innovative Technologies, Vellore Institute of TechnologyAbstract This research focuses on enhancing the thermal conductivity of coir fibre-reinforced polyvinyl chloride (PVC) composites using advanced optimization techniques. While coir fibre adds sustainability and biodegradability, it poses challenges in achieving optimal thermal performance when integrated into PVC. To address these challenges, the study uses Response Surface Methodology (RSM) and three nature-inspired optimization methods viz. Particle Swarm Optimization (PSO), Dragonfly Optimization (DFO) and Cuckoo Search Algorithm (CSA) to improve factors like fibre content, particle size and chemical treatment. A Box-Behnken experimental design helps to create composite samples using hydraulic injection moulding and thermal conductivity is measured with a two-slab guarded hot plate device. Among the optimization methods, CSA emerges as the most effective, achieving a maximum thermal conductivity of 0.801 W/mK with minimal error deviation (0.01–5.5%) by the process parameters such as potassium hydroxide treatment, coir content of 2 wt% and powder diameter of 75 (µm). DFO delivers consistent results with slightly higher error rates, while PSO demonstrates rapid convergence but greater variability. The comparison shows that CSA performs better, providing a dependable and long-lasting way to create high-quality coir-reinforced PVC composites that are good for industrial use. This work is among the first to compare multiple bio-inspired optimization algorithms for enhancing the thermal properties of coir-reinforced PVC composites, offering a new pathway for developing high-performance, eco-friendly materials for industrial applications.https://doi.org/10.1038/s41598-025-01471-8Coir fibrePVC compositesThermal conductivityOptimization algorithmsResponse surface methodology (RSM)Particle swarm optimization (PSO)
spellingShingle Saksham Anand
Venkatachalam Gopalan
Shenbaga Velu Pitchumani
Optimization of thermal conductivity in coir fibre-reinforced PVC composites using advanced computational techniques
Scientific Reports
Coir fibre
PVC composites
Thermal conductivity
Optimization algorithms
Response surface methodology (RSM)
Particle swarm optimization (PSO)
title Optimization of thermal conductivity in coir fibre-reinforced PVC composites using advanced computational techniques
title_full Optimization of thermal conductivity in coir fibre-reinforced PVC composites using advanced computational techniques
title_fullStr Optimization of thermal conductivity in coir fibre-reinforced PVC composites using advanced computational techniques
title_full_unstemmed Optimization of thermal conductivity in coir fibre-reinforced PVC composites using advanced computational techniques
title_short Optimization of thermal conductivity in coir fibre-reinforced PVC composites using advanced computational techniques
title_sort optimization of thermal conductivity in coir fibre reinforced pvc composites using advanced computational techniques
topic Coir fibre
PVC composites
Thermal conductivity
Optimization algorithms
Response surface methodology (RSM)
Particle swarm optimization (PSO)
url https://doi.org/10.1038/s41598-025-01471-8
work_keys_str_mv AT sakshamanand optimizationofthermalconductivityincoirfibrereinforcedpvccompositesusingadvancedcomputationaltechniques
AT venkatachalamgopalan optimizationofthermalconductivityincoirfibrereinforcedpvccompositesusingadvancedcomputationaltechniques
AT shenbagavelupitchumani optimizationofthermalconductivityincoirfibrereinforcedpvccompositesusingadvancedcomputationaltechniques