Efficiency Optimization of the Main Operating Points of an EV Traction Motor

Motor efficiency presents a trade-off between low-speed and high-speed regions. Additionally, the cross-sectional area of hairpin motors employing rectangular wires is larger than that of round wires, thereby amplifying AC copper losses. As the operating speed increases, the AC copper loss also beco...

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Main Authors: Gi-haeng Lee, Yong-min You
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/1/368
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author Gi-haeng Lee
Yong-min You
author_facet Gi-haeng Lee
Yong-min You
author_sort Gi-haeng Lee
collection DOAJ
description Motor efficiency presents a trade-off between low-speed and high-speed regions. Additionally, the cross-sectional area of hairpin motors employing rectangular wires is larger than that of round wires, thereby amplifying AC copper losses. As the operating speed increases, the AC copper loss also becomes more pronounced; therefore, efficiently determining the optimal design point considering these characteristics is essential. This study optimizes the efficiency of an electric vehicle (EV) simulation is conducted using MATLAB 2024, and the main operating points according to the driving cycle are selected. For the EV simulation to select the main operating points, the driving cycle of the multi-cycle test method, which is used for measuring domestic driving range, is considered to enhance the validity of the operating points. The efficiency optimization of the main operating points was performed considering the AC copper loss, and essential parameters such as the torque ripple and total harmonic distortion of the back-electromotive force were incorporated as constraints. Furthermore, the predictive performances of the 11 metamodels were compared to identify the most suitable metamodel for the output and design variables. Subsequently, the selected metamodel was integrated with four optimization algorithms to optimize the design.
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spelling doaj-art-ecea0c98655f48ceb9ea97af02e67f7c2025-01-10T13:15:19ZengMDPI AGApplied Sciences2076-34172025-01-0115136810.3390/app15010368Efficiency Optimization of the Main Operating Points of an EV Traction MotorGi-haeng Lee0Yong-min You1Department of Future Mobility Convergence, Chonnam National University, Gwangju 61186, Republic of KoreaDepartment of Future Mobility Convergence, Chonnam National University, Gwangju 61186, Republic of KoreaMotor efficiency presents a trade-off between low-speed and high-speed regions. Additionally, the cross-sectional area of hairpin motors employing rectangular wires is larger than that of round wires, thereby amplifying AC copper losses. As the operating speed increases, the AC copper loss also becomes more pronounced; therefore, efficiently determining the optimal design point considering these characteristics is essential. This study optimizes the efficiency of an electric vehicle (EV) simulation is conducted using MATLAB 2024, and the main operating points according to the driving cycle are selected. For the EV simulation to select the main operating points, the driving cycle of the multi-cycle test method, which is used for measuring domestic driving range, is considered to enhance the validity of the operating points. The efficiency optimization of the main operating points was performed considering the AC copper loss, and essential parameters such as the torque ripple and total harmonic distortion of the back-electromotive force were incorporated as constraints. Furthermore, the predictive performances of the 11 metamodels were compared to identify the most suitable metamodel for the output and design variables. Subsequently, the selected metamodel was integrated with four optimization algorithms to optimize the design.https://www.mdpi.com/2076-3417/15/1/368EVhairpinIPMSM (interior permanent magnet synchronous motor)drive cycleoperating pointefficiency
spellingShingle Gi-haeng Lee
Yong-min You
Efficiency Optimization of the Main Operating Points of an EV Traction Motor
Applied Sciences
EV
hairpin
IPMSM (interior permanent magnet synchronous motor)
drive cycle
operating point
efficiency
title Efficiency Optimization of the Main Operating Points of an EV Traction Motor
title_full Efficiency Optimization of the Main Operating Points of an EV Traction Motor
title_fullStr Efficiency Optimization of the Main Operating Points of an EV Traction Motor
title_full_unstemmed Efficiency Optimization of the Main Operating Points of an EV Traction Motor
title_short Efficiency Optimization of the Main Operating Points of an EV Traction Motor
title_sort efficiency optimization of the main operating points of an ev traction motor
topic EV
hairpin
IPMSM (interior permanent magnet synchronous motor)
drive cycle
operating point
efficiency
url https://www.mdpi.com/2076-3417/15/1/368
work_keys_str_mv AT gihaenglee efficiencyoptimizationofthemainoperatingpointsofanevtractionmotor
AT yongminyou efficiencyoptimizationofthemainoperatingpointsofanevtractionmotor