A Deployment Method for Motor Fault Diagnosis Application Based on Edge Intelligence

The rapid advancement of Industry 4.0 and intelligent manufacturing has elevated the demands for fault diagnosis in servo motors. Traditional diagnostic methods, which rely heavily on handcrafted features and expert knowledge, struggle to achieve efficient fault identification in complex industrial...

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Main Authors: Zheng Zhou, Yusong Qiao, Xusheng Lin, Purui Li, Nan Wu, Dong Yu
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/25/1/9
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author Zheng Zhou
Yusong Qiao
Xusheng Lin
Purui Li
Nan Wu
Dong Yu
author_facet Zheng Zhou
Yusong Qiao
Xusheng Lin
Purui Li
Nan Wu
Dong Yu
author_sort Zheng Zhou
collection DOAJ
description The rapid advancement of Industry 4.0 and intelligent manufacturing has elevated the demands for fault diagnosis in servo motors. Traditional diagnostic methods, which rely heavily on handcrafted features and expert knowledge, struggle to achieve efficient fault identification in complex industrial environments, particularly when faced with real-time performance and accuracy limitations. This paper proposes a novel fault diagnosis approach integrating multi-scale convolutional neural networks (MSCNNs), long short-term memory networks (LSTM), and attention mechanisms to address these challenges. Furthermore, the proposed method is optimized for deployment on resource-constrained edge devices through knowledge distillation and model quantization. This approach significantly reduces the computational complexity of the model while maintaining high diagnostic accuracy, making it well suited for edge nodes in industrial IoT scenarios. Experimental results demonstrate that the method achieves efficient and accurate servo motor fault diagnosis on edge devices with excellent accuracy and inference speed.
format Article
id doaj-art-ebb0ab6847524820882f32d8d60df46d
institution Kabale University
issn 1424-8220
language English
publishDate 2024-12-01
publisher MDPI AG
record_format Article
series Sensors
spelling doaj-art-ebb0ab6847524820882f32d8d60df46d2025-01-10T13:20:32ZengMDPI AGSensors1424-82202024-12-01251910.3390/s25010009A Deployment Method for Motor Fault Diagnosis Application Based on Edge IntelligenceZheng Zhou0Yusong Qiao1Xusheng Lin2Purui Li3Nan Wu4Dong Yu5Shenyang Institute of Computing Technology, Chinese Academy of Sciences, Shenyang 110168, ChinaShenyang Institute of Computing Technology, Chinese Academy of Sciences, Shenyang 110168, ChinaShenyang Institute of Computing Technology, Chinese Academy of Sciences, Shenyang 110168, ChinaShenyang Institute of Computing Technology, Chinese Academy of Sciences, Shenyang 110168, ChinaShenyang Institute of Computing Technology, Chinese Academy of Sciences, Shenyang 110168, ChinaShenyang Institute of Computing Technology, Chinese Academy of Sciences, Shenyang 110168, ChinaThe rapid advancement of Industry 4.0 and intelligent manufacturing has elevated the demands for fault diagnosis in servo motors. Traditional diagnostic methods, which rely heavily on handcrafted features and expert knowledge, struggle to achieve efficient fault identification in complex industrial environments, particularly when faced with real-time performance and accuracy limitations. This paper proposes a novel fault diagnosis approach integrating multi-scale convolutional neural networks (MSCNNs), long short-term memory networks (LSTM), and attention mechanisms to address these challenges. Furthermore, the proposed method is optimized for deployment on resource-constrained edge devices through knowledge distillation and model quantization. This approach significantly reduces the computational complexity of the model while maintaining high diagnostic accuracy, making it well suited for edge nodes in industrial IoT scenarios. Experimental results demonstrate that the method achieves efficient and accurate servo motor fault diagnosis on edge devices with excellent accuracy and inference speed.https://www.mdpi.com/1424-8220/25/1/9intelligent CNC systemsedge intelligencefault diagnosismodel deployment
spellingShingle Zheng Zhou
Yusong Qiao
Xusheng Lin
Purui Li
Nan Wu
Dong Yu
A Deployment Method for Motor Fault Diagnosis Application Based on Edge Intelligence
Sensors
intelligent CNC systems
edge intelligence
fault diagnosis
model deployment
title A Deployment Method for Motor Fault Diagnosis Application Based on Edge Intelligence
title_full A Deployment Method for Motor Fault Diagnosis Application Based on Edge Intelligence
title_fullStr A Deployment Method for Motor Fault Diagnosis Application Based on Edge Intelligence
title_full_unstemmed A Deployment Method for Motor Fault Diagnosis Application Based on Edge Intelligence
title_short A Deployment Method for Motor Fault Diagnosis Application Based on Edge Intelligence
title_sort deployment method for motor fault diagnosis application based on edge intelligence
topic intelligent CNC systems
edge intelligence
fault diagnosis
model deployment
url https://www.mdpi.com/1424-8220/25/1/9
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