machine learning-driven Six Sigma framework for enhancing the quality improvement and productivity in the Aircraft Manufacturing

The aviation industry, a pillar of global transportation, is under constant pressure to increase productivity and efficiency while maintaining strict quality requirements.  Airctraft defects in production can result in significant financial losses, lead to costly rework, delays, and even safety risk...

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Main Authors: Dwi Adi Purnama, Alfiqra Alfiqra, Winda Nur Cahyo
Format: Article
Language:Indonesian
Published: Universitas Pembangunan Nasional "Veteran" Yogyakarta 2025-06-01
Series:OPSI
Subjects:
Online Access:https://jurnal.upnyk.ac.id/index.php/opsi/article/view/13960
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author Dwi Adi Purnama
Alfiqra Alfiqra
Winda Nur Cahyo
author_facet Dwi Adi Purnama
Alfiqra Alfiqra
Winda Nur Cahyo
author_sort Dwi Adi Purnama
collection DOAJ
description The aviation industry, a pillar of global transportation, is under constant pressure to increase productivity and efficiency while maintaining strict quality requirements.  Airctraft defects in production can result in significant financial losses, lead to costly rework, delays, and even safety risks. This study proposes a framework to improve productivity and efficiency in aircraft manufacturing and analyze quality control using machine learning, Six Sigma, and the QCDSME (Quality-Cost-Delivery-Safety-Morale) method. The DMAIC (Define-Measure-Analyze-Improve-Control) stage is a reference in the implementation steps of the Six Sigma method of the Airbus A320. The sigma value in this study was obtained on average for 40 periods of 4.61 sigma and a DPMO of 1225.69. At the analyze stage, a fishbone diagram is used to find the root cause of the problem.  Furthermore, a machine learning analysis was performed using the text mining method to identify the most common product components that frequently have defects in Airbus A320 and identify the main factors causing defects, by the human factor.  The enhance stage suggests a rise in overcoming challenges with the QCDSME method. Overall, it was discovered that the number of defects fell while the sigma improved and this method can enhance industry performance.
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institution Kabale University
issn 1693-2102
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language Indonesian
publishDate 2025-06-01
publisher Universitas Pembangunan Nasional "Veteran" Yogyakarta
record_format Article
series OPSI
spelling doaj-art-ea95df414aec42c7be1d240cb923de3e2025-08-20T04:01:02ZindUniversitas Pembangunan Nasional "Veteran" YogyakartaOPSI1693-21022686-23522025-06-0118113615110.31315/opsi.v18i1.1396011322machine learning-driven Six Sigma framework for enhancing the quality improvement and productivity in the Aircraft ManufacturingDwi Adi Purnama0Alfiqra Alfiqra1Winda Nur Cahyo2Departement of Industrial Engineering, Universitas Islam Indonesia, Yogyakarta IndonesiaPT Astra Otoparts Tbk, Kelapa Gading, Jakarta, 14250, IndonesiaDepartement of Industrial Engineering, Universitas Islam Indonesia, Yogyakarta, 55584, IndonesiaThe aviation industry, a pillar of global transportation, is under constant pressure to increase productivity and efficiency while maintaining strict quality requirements.  Airctraft defects in production can result in significant financial losses, lead to costly rework, delays, and even safety risks. This study proposes a framework to improve productivity and efficiency in aircraft manufacturing and analyze quality control using machine learning, Six Sigma, and the QCDSME (Quality-Cost-Delivery-Safety-Morale) method. The DMAIC (Define-Measure-Analyze-Improve-Control) stage is a reference in the implementation steps of the Six Sigma method of the Airbus A320. The sigma value in this study was obtained on average for 40 periods of 4.61 sigma and a DPMO of 1225.69. At the analyze stage, a fishbone diagram is used to find the root cause of the problem.  Furthermore, a machine learning analysis was performed using the text mining method to identify the most common product components that frequently have defects in Airbus A320 and identify the main factors causing defects, by the human factor.  The enhance stage suggests a rise in overcoming challenges with the QCDSME method. Overall, it was discovered that the number of defects fell while the sigma improved and this method can enhance industry performance.https://jurnal.upnyk.ac.id/index.php/opsi/article/view/13960aircraft manufacturingquality improvementsix sigmamachine learning
spellingShingle Dwi Adi Purnama
Alfiqra Alfiqra
Winda Nur Cahyo
machine learning-driven Six Sigma framework for enhancing the quality improvement and productivity in the Aircraft Manufacturing
OPSI
aircraft manufacturing
quality improvement
six sigma
machine learning
title machine learning-driven Six Sigma framework for enhancing the quality improvement and productivity in the Aircraft Manufacturing
title_full machine learning-driven Six Sigma framework for enhancing the quality improvement and productivity in the Aircraft Manufacturing
title_fullStr machine learning-driven Six Sigma framework for enhancing the quality improvement and productivity in the Aircraft Manufacturing
title_full_unstemmed machine learning-driven Six Sigma framework for enhancing the quality improvement and productivity in the Aircraft Manufacturing
title_short machine learning-driven Six Sigma framework for enhancing the quality improvement and productivity in the Aircraft Manufacturing
title_sort machine learning driven six sigma framework for enhancing the quality improvement and productivity in the aircraft manufacturing
topic aircraft manufacturing
quality improvement
six sigma
machine learning
url https://jurnal.upnyk.ac.id/index.php/opsi/article/view/13960
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AT alfiqraalfiqra machinelearningdrivensixsigmaframeworkforenhancingthequalityimprovementandproductivityintheaircraftmanufacturing
AT windanurcahyo machinelearningdrivensixsigmaframeworkforenhancingthequalityimprovementandproductivityintheaircraftmanufacturing