Co-pyrolysis of coal-derived sludge and low-rank coal: Thermal behaviour and char yield prediction

Coal-derived sludge, a solid waste produced by the coal industry, offers potential opportunities for resource recovery due to its high organic matter. However, its products face challenges related to low utilization efficiency and economic value. Effective and clean treatment of coal-derived sludge...

Full description

Saved in:
Bibliographic Details
Main Authors: Tianli Zhang, Chenxu Zhang, Hai Ren, Zhong Huang, Jun Feng, Na Liu, Rui Li, Yulong Wu
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Fuel Processing Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0378382024001358
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1841528035396812800
author Tianli Zhang
Chenxu Zhang
Hai Ren
Zhong Huang
Jun Feng
Na Liu
Rui Li
Yulong Wu
author_facet Tianli Zhang
Chenxu Zhang
Hai Ren
Zhong Huang
Jun Feng
Na Liu
Rui Li
Yulong Wu
author_sort Tianli Zhang
collection DOAJ
description Coal-derived sludge, a solid waste produced by the coal industry, offers potential opportunities for resource recovery due to its high organic matter. However, its products face challenges related to low utilization efficiency and economic value. Effective and clean treatment of coal-derived sludge is essential for sustainable development. Herein, we studied the co-pyrolysis treatment of coal-derived sludge and low-rank coal at different temperatures (500 °C−900 °C) and pretreatment methods (mechanical mixing and hydrothermal co-treatment). The co-pyrolysis of sludge and coal could increase the pyrolysis char yield and H2 yield, as well as reduce CO2 emissions. The hydrothermal co-treatment significantly improved the cleanliness of the co-pyrolysis treatment. Then we conducted a comprehensive analysis of the properties of the pyrolysis char using different characterization techniques. In order to better evaluate the distribution of co-pyrolysis product yield, six machine learning models were developed to predice co-pyrolysis char yield. The best model-predicted values showed excellent predictive performance when compared to the experimental values at high pyrolysis temperatures (≥700 °C). This study provided a new perspective on the resource utilization of coal-derived sludge and low-rank coal.
format Article
id doaj-art-e90eec8ff3794179b90c94dead858cfa
institution Kabale University
issn 0378-3820
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Fuel Processing Technology
spelling doaj-art-e90eec8ff3794179b90c94dead858cfa2025-01-15T04:11:31ZengElsevierFuel Processing Technology0378-38202025-03-01267108165Co-pyrolysis of coal-derived sludge and low-rank coal: Thermal behaviour and char yield predictionTianli Zhang0Chenxu Zhang1Hai Ren2Zhong Huang3Jun Feng4Na Liu5Rui Li6Yulong Wu7School of Chemical Engineering, Xinjiang University, Ürümqi 830046, ChinaSchool of Chemical Engineering, Xinjiang University, Ürümqi 830046, ChinaAntai Thermal Power Company, Huaneng Group, Manzhouli 021400, ChinaDepartment of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaSchool of Chemical Engineering, Xinjiang University, Ürümqi 830046, China; Corresponding author.School of Chemical Engineering, Xinjiang University, Ürümqi 830046, ChinaMOE Engineering Center of Forestry Biomass Materials and Bioenergy, Beijing Forestry University, Beijing 100083, ChinaSchool of Chemical Engineering, Xinjiang University, Ürümqi 830046, China; Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, China; Corresponding author at: School of Chemical Engineering, Xinjiang University, Ürümqi 830046, China.Coal-derived sludge, a solid waste produced by the coal industry, offers potential opportunities for resource recovery due to its high organic matter. However, its products face challenges related to low utilization efficiency and economic value. Effective and clean treatment of coal-derived sludge is essential for sustainable development. Herein, we studied the co-pyrolysis treatment of coal-derived sludge and low-rank coal at different temperatures (500 °C−900 °C) and pretreatment methods (mechanical mixing and hydrothermal co-treatment). The co-pyrolysis of sludge and coal could increase the pyrolysis char yield and H2 yield, as well as reduce CO2 emissions. The hydrothermal co-treatment significantly improved the cleanliness of the co-pyrolysis treatment. Then we conducted a comprehensive analysis of the properties of the pyrolysis char using different characterization techniques. In order to better evaluate the distribution of co-pyrolysis product yield, six machine learning models were developed to predice co-pyrolysis char yield. The best model-predicted values showed excellent predictive performance when compared to the experimental values at high pyrolysis temperatures (≥700 °C). This study provided a new perspective on the resource utilization of coal-derived sludge and low-rank coal.http://www.sciencedirect.com/science/article/pii/S0378382024001358Coal-derived sludgeLow-rank coalHydrothermal co-treatmentCo-pyrolysisMachine learning
spellingShingle Tianli Zhang
Chenxu Zhang
Hai Ren
Zhong Huang
Jun Feng
Na Liu
Rui Li
Yulong Wu
Co-pyrolysis of coal-derived sludge and low-rank coal: Thermal behaviour and char yield prediction
Fuel Processing Technology
Coal-derived sludge
Low-rank coal
Hydrothermal co-treatment
Co-pyrolysis
Machine learning
title Co-pyrolysis of coal-derived sludge and low-rank coal: Thermal behaviour and char yield prediction
title_full Co-pyrolysis of coal-derived sludge and low-rank coal: Thermal behaviour and char yield prediction
title_fullStr Co-pyrolysis of coal-derived sludge and low-rank coal: Thermal behaviour and char yield prediction
title_full_unstemmed Co-pyrolysis of coal-derived sludge and low-rank coal: Thermal behaviour and char yield prediction
title_short Co-pyrolysis of coal-derived sludge and low-rank coal: Thermal behaviour and char yield prediction
title_sort co pyrolysis of coal derived sludge and low rank coal thermal behaviour and char yield prediction
topic Coal-derived sludge
Low-rank coal
Hydrothermal co-treatment
Co-pyrolysis
Machine learning
url http://www.sciencedirect.com/science/article/pii/S0378382024001358
work_keys_str_mv AT tianlizhang copyrolysisofcoalderivedsludgeandlowrankcoalthermalbehaviourandcharyieldprediction
AT chenxuzhang copyrolysisofcoalderivedsludgeandlowrankcoalthermalbehaviourandcharyieldprediction
AT hairen copyrolysisofcoalderivedsludgeandlowrankcoalthermalbehaviourandcharyieldprediction
AT zhonghuang copyrolysisofcoalderivedsludgeandlowrankcoalthermalbehaviourandcharyieldprediction
AT junfeng copyrolysisofcoalderivedsludgeandlowrankcoalthermalbehaviourandcharyieldprediction
AT naliu copyrolysisofcoalderivedsludgeandlowrankcoalthermalbehaviourandcharyieldprediction
AT ruili copyrolysisofcoalderivedsludgeandlowrankcoalthermalbehaviourandcharyieldprediction
AT yulongwu copyrolysisofcoalderivedsludgeandlowrankcoalthermalbehaviourandcharyieldprediction