Analyzing and reusing industrial wastewater sludge in cement production: Environmental and economic implications

Industrial wastes require special attention due to the chemical substances and compounds generated at various production stages, which can have significant environmental impacts. In the petrochemical industries' wastewater treatment units, a wide range of environmental pollutants with different...

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Main Authors: Bahareh Kamyab Moghadas, Hamed Fallah Fard, Mansoure Ghasemi
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Results in Chemistry
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Online Access:http://www.sciencedirect.com/science/article/pii/S2211715625002826
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author Bahareh Kamyab Moghadas
Hamed Fallah Fard
Mansoure Ghasemi
author_facet Bahareh Kamyab Moghadas
Hamed Fallah Fard
Mansoure Ghasemi
author_sort Bahareh Kamyab Moghadas
collection DOAJ
description Industrial wastes require special attention due to the chemical substances and compounds generated at various production stages, which can have significant environmental impacts. In the petrochemical industries' wastewater treatment units, a wide range of environmental pollutants with different compounds such as olefin and polycyclic aromatic hydrocarbons, heavy metals, and other pollutants are formed based on the type of their products. These contaminants can cause severe problems for the environment. Recovering and reusing as many of these compounds as possible can eliminate their polluting effects and provide economic benefits. Since the wastewater treatment system in many petrochemical complex utility units are based on the biological treatment by activated sludge method, most of these materials and contaminants accumulate in the form of sludge from the wastewater treatment system. Therefore, to analyze the chemical and biological constituents of sludge and sludge ash, at first, the X-ray fluorescence and X-ray emission methods were applied. Then, appropriate solutions were proposed to investigate the industrial use of biological sludge from the industrial effluent treatment unit of a petrochemical company in production of sludge ash cement samples were studied. This study showed that the average compressive strength of concrete tested in three days reached 246 kg / cm2, 361 kg / cm2, and 495 kg / cm2 within curing durations of 3, 7 & 28 days accordingly.
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institution Kabale University
issn 2211-7156
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publishDate 2025-07-01
publisher Elsevier
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series Results in Chemistry
spelling doaj-art-e7d45f23eb3d412b9583e25f1fcd7e9f2025-08-20T03:43:54ZengElsevierResults in Chemistry2211-71562025-07-011610229910.1016/j.rechem.2025.102299Analyzing and reusing industrial wastewater sludge in cement production: Environmental and economic implicationsBahareh Kamyab Moghadas0Hamed Fallah Fard1Mansoure Ghasemi2Department of Chemical Engineering, Shiraz Branch, Islamic Azad University, Shiraz, Iran; Department of Applied Researches, Chemical, Petroleum & Polymer Engineering Research Center, Shiraz Branch, Islamic Azad University, Shiraz, Iran; Corresponding author at: Department of Chemical Engineering, Shiraz Branch, Islamic Azad University, Shiraz, IranDepartment of Chemical Engineering, Shiraz Branch, Islamic Azad University, Shiraz, IranDepartment of Chemical Engineering, Shiraz Branch, Islamic Azad University, Shiraz, IranIndustrial wastes require special attention due to the chemical substances and compounds generated at various production stages, which can have significant environmental impacts. In the petrochemical industries' wastewater treatment units, a wide range of environmental pollutants with different compounds such as olefin and polycyclic aromatic hydrocarbons, heavy metals, and other pollutants are formed based on the type of their products. These contaminants can cause severe problems for the environment. Recovering and reusing as many of these compounds as possible can eliminate their polluting effects and provide economic benefits. Since the wastewater treatment system in many petrochemical complex utility units are based on the biological treatment by activated sludge method, most of these materials and contaminants accumulate in the form of sludge from the wastewater treatment system. Therefore, to analyze the chemical and biological constituents of sludge and sludge ash, at first, the X-ray fluorescence and X-ray emission methods were applied. Then, appropriate solutions were proposed to investigate the industrial use of biological sludge from the industrial effluent treatment unit of a petrochemical company in production of sludge ash cement samples were studied. This study showed that the average compressive strength of concrete tested in three days reached 246 kg / cm2, 361 kg / cm2, and 495 kg / cm2 within curing durations of 3, 7 & 28 days accordingly.http://www.sciencedirect.com/science/article/pii/S2211715625002826Portland cementIndustrial effluentBiological ashBiological sludgeEnergy indicatorSludge ash cement
spellingShingle Bahareh Kamyab Moghadas
Hamed Fallah Fard
Mansoure Ghasemi
Analyzing and reusing industrial wastewater sludge in cement production: Environmental and economic implications
Results in Chemistry
Portland cement
Industrial effluent
Biological ash
Biological sludge
Energy indicator
Sludge ash cement
title Analyzing and reusing industrial wastewater sludge in cement production: Environmental and economic implications
title_full Analyzing and reusing industrial wastewater sludge in cement production: Environmental and economic implications
title_fullStr Analyzing and reusing industrial wastewater sludge in cement production: Environmental and economic implications
title_full_unstemmed Analyzing and reusing industrial wastewater sludge in cement production: Environmental and economic implications
title_short Analyzing and reusing industrial wastewater sludge in cement production: Environmental and economic implications
title_sort analyzing and reusing industrial wastewater sludge in cement production environmental and economic implications
topic Portland cement
Industrial effluent
Biological ash
Biological sludge
Energy indicator
Sludge ash cement
url http://www.sciencedirect.com/science/article/pii/S2211715625002826
work_keys_str_mv AT baharehkamyabmoghadas analyzingandreusingindustrialwastewatersludgeincementproductionenvironmentalandeconomicimplications
AT hamedfallahfard analyzingandreusingindustrialwastewatersludgeincementproductionenvironmentalandeconomicimplications
AT mansoureghasemi analyzingandreusingindustrialwastewatersludgeincementproductionenvironmentalandeconomicimplications