Geometric Modeling and Fatigue Strength Simulation of Bevel Gears with Variable Radius Tooth Root

Aiming at the problem that most of the teeth root of straight bevel gears adopt fixed radius fillet transition with 0.3 times of modulus, which tends to to cause large bending stress on the tooth root and reduce the service life of bevel gears, a design method of variable radius tooth root fillet be...

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Main Authors: Haohan Zeng, Huiming Sun, Tao Wang, Liangmo Wang, Hanguan Xia, Yi Dong
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2022-08-01
Series:Jixie chuandong
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Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.08.010
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author Haohan Zeng
Huiming Sun
Tao Wang
Liangmo Wang
Hanguan Xia
Yi Dong
author_facet Haohan Zeng
Huiming Sun
Tao Wang
Liangmo Wang
Hanguan Xia
Yi Dong
author_sort Haohan Zeng
collection DOAJ
description Aiming at the problem that most of the teeth root of straight bevel gears adopt fixed radius fillet transition with 0.3 times of modulus, which tends to to cause large bending stress on the tooth root and reduce the service life of bevel gears, a design method of variable radius tooth root fillet bevel gears is proposed. The general equation of the variable radius tooth root fillet under the standard tooth root bevel is established. Based on the fixed-radius non-standard planetary gear of an electric vehicle differential, the general equation of tooth root variable-radius fillet under different tooth root cones is derived, and the variable-radius non-standard planetary gear is optimally designed. Through finite element dynamics and fatigue life simulation analysis, it is concluded that the average tooth root bending stress of the bevel gear is reduced by 10.8% and the fatigue damage is reduced by 6.6% for the variable radius tooth root fillet compared with the fixed radius fillet with the largest radius. Therefore, the proposed design method improves the mechanical performance and fatigue life of the bevel gear.
format Article
id doaj-art-e77d9ba18ad542abacc1e86f79ea5d19
institution Kabale University
issn 1004-2539
language zho
publishDate 2022-08-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-e77d9ba18ad542abacc1e86f79ea5d192025-01-10T13:57:25ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392022-08-0146616630484792Geometric Modeling and Fatigue Strength Simulation of Bevel Gears with Variable Radius Tooth RootHaohan ZengHuiming SunTao WangLiangmo WangHanguan XiaYi DongAiming at the problem that most of the teeth root of straight bevel gears adopt fixed radius fillet transition with 0.3 times of modulus, which tends to to cause large bending stress on the tooth root and reduce the service life of bevel gears, a design method of variable radius tooth root fillet bevel gears is proposed. The general equation of the variable radius tooth root fillet under the standard tooth root bevel is established. Based on the fixed-radius non-standard planetary gear of an electric vehicle differential, the general equation of tooth root variable-radius fillet under different tooth root cones is derived, and the variable-radius non-standard planetary gear is optimally designed. Through finite element dynamics and fatigue life simulation analysis, it is concluded that the average tooth root bending stress of the bevel gear is reduced by 10.8% and the fatigue damage is reduced by 6.6% for the variable radius tooth root fillet compared with the fixed radius fillet with the largest radius. Therefore, the proposed design method improves the mechanical performance and fatigue life of the bevel gear.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.08.010Variable radius tooth root filletStraight bevel gearsSpherical involuteBending stressFatigue life
spellingShingle Haohan Zeng
Huiming Sun
Tao Wang
Liangmo Wang
Hanguan Xia
Yi Dong
Geometric Modeling and Fatigue Strength Simulation of Bevel Gears with Variable Radius Tooth Root
Jixie chuandong
Variable radius tooth root fillet
Straight bevel gears
Spherical involute
Bending stress
Fatigue life
title Geometric Modeling and Fatigue Strength Simulation of Bevel Gears with Variable Radius Tooth Root
title_full Geometric Modeling and Fatigue Strength Simulation of Bevel Gears with Variable Radius Tooth Root
title_fullStr Geometric Modeling and Fatigue Strength Simulation of Bevel Gears with Variable Radius Tooth Root
title_full_unstemmed Geometric Modeling and Fatigue Strength Simulation of Bevel Gears with Variable Radius Tooth Root
title_short Geometric Modeling and Fatigue Strength Simulation of Bevel Gears with Variable Radius Tooth Root
title_sort geometric modeling and fatigue strength simulation of bevel gears with variable radius tooth root
topic Variable radius tooth root fillet
Straight bevel gears
Spherical involute
Bending stress
Fatigue life
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.08.010
work_keys_str_mv AT haohanzeng geometricmodelingandfatiguestrengthsimulationofbevelgearswithvariableradiustoothroot
AT huimingsun geometricmodelingandfatiguestrengthsimulationofbevelgearswithvariableradiustoothroot
AT taowang geometricmodelingandfatiguestrengthsimulationofbevelgearswithvariableradiustoothroot
AT liangmowang geometricmodelingandfatiguestrengthsimulationofbevelgearswithvariableradiustoothroot
AT hanguanxia geometricmodelingandfatiguestrengthsimulationofbevelgearswithvariableradiustoothroot
AT yidong geometricmodelingandfatiguestrengthsimulationofbevelgearswithvariableradiustoothroot