RESEARCH ON WELD FAILURE ANALYSIS OF PLUNGER OF ABAQUS MULTISTAGE CYLINDER
The failure of the welding seam between the end of 100 plunger and the shaft head of the multi-stage hydraulic cylinder used in off-highway dump truck occurred in the mining area. Through the chemical composition, weld microstructure and microhardness of the weld of the failed parts and the micro de...
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Language: | zho |
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Editorial Office of Journal of Mechanical Strength
2022-01-01
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Series: | Jixie qiangdu |
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Online Access: | http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.03.029 |
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author | LIU YanPing LIN FangJun WANG HaiLong WANG GuoYuan |
author_facet | LIU YanPing LIN FangJun WANG HaiLong WANG GuoYuan |
author_sort | LIU YanPing |
collection | DOAJ |
description | The failure of the welding seam between the end of 100 plunger and the shaft head of the multi-stage hydraulic cylinder used in off-highway dump truck occurred in the mining area. Through the chemical composition, weld microstructure and microhardness of the weld of the failed parts and the micro detection of the fracture weld, the failure reason was found out. Optimized design was carried out from the aspects of parts material, weld structure, process control and part structure. Based on ABAQUS software, fatigue simulation analysis and bench test were carried out on the weld, which effectively verified the consistency of design optimization and bench test and reduced the failure rate. It has certain guidance and reference significance for similar products. |
format | Article |
id | doaj-art-e44d27978a984fa0a8d88a3b1af3b0c4 |
institution | Kabale University |
issn | 1001-9669 |
language | zho |
publishDate | 2022-01-01 |
publisher | Editorial Office of Journal of Mechanical Strength |
record_format | Article |
series | Jixie qiangdu |
spelling | doaj-art-e44d27978a984fa0a8d88a3b1af3b0c42025-01-15T02:24:24ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692022-01-014471972529913400RESEARCH ON WELD FAILURE ANALYSIS OF PLUNGER OF ABAQUS MULTISTAGE CYLINDERLIU YanPingLIN FangJunWANG HaiLongWANG GuoYuanThe failure of the welding seam between the end of 100 plunger and the shaft head of the multi-stage hydraulic cylinder used in off-highway dump truck occurred in the mining area. Through the chemical composition, weld microstructure and microhardness of the weld of the failed parts and the micro detection of the fracture weld, the failure reason was found out. Optimized design was carried out from the aspects of parts material, weld structure, process control and part structure. Based on ABAQUS software, fatigue simulation analysis and bench test were carried out on the weld, which effectively verified the consistency of design optimization and bench test and reduced the failure rate. It has certain guidance and reference significance for similar products.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.03.029Multi-stage hydraulic cylinderFractureFaultFEABench test |
spellingShingle | LIU YanPing LIN FangJun WANG HaiLong WANG GuoYuan RESEARCH ON WELD FAILURE ANALYSIS OF PLUNGER OF ABAQUS MULTISTAGE CYLINDER Jixie qiangdu Multi-stage hydraulic cylinder Fracture Fault FEA Bench test |
title | RESEARCH ON WELD FAILURE ANALYSIS OF PLUNGER OF ABAQUS MULTISTAGE CYLINDER |
title_full | RESEARCH ON WELD FAILURE ANALYSIS OF PLUNGER OF ABAQUS MULTISTAGE CYLINDER |
title_fullStr | RESEARCH ON WELD FAILURE ANALYSIS OF PLUNGER OF ABAQUS MULTISTAGE CYLINDER |
title_full_unstemmed | RESEARCH ON WELD FAILURE ANALYSIS OF PLUNGER OF ABAQUS MULTISTAGE CYLINDER |
title_short | RESEARCH ON WELD FAILURE ANALYSIS OF PLUNGER OF ABAQUS MULTISTAGE CYLINDER |
title_sort | research on weld failure analysis of plunger of abaqus multistage cylinder |
topic | Multi-stage hydraulic cylinder Fracture Fault FEA Bench test |
url | http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.03.029 |
work_keys_str_mv | AT liuyanping researchonweldfailureanalysisofplungerofabaqusmultistagecylinder AT linfangjun researchonweldfailureanalysisofplungerofabaqusmultistagecylinder AT wanghailong researchonweldfailureanalysisofplungerofabaqusmultistagecylinder AT wangguoyuan researchonweldfailureanalysisofplungerofabaqusmultistagecylinder |