Safety assessment on girth welds of large-diameter X80 pipelines in water network area

As the soil in the water network area is soft and has large water content, it is very easy to settle, which applies an axial load to the pipeline, and the girth weld under the action of tensile load has a higher risk of failure. In order to ensure the intrinsic safety of the pipeline, a nonlinear fi...

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Main Authors: Yuqing LIU, Zhenyong ZHANG, Shengsi WU, Beilei JI, Hong ZHANG, Xiaoben LIU
Format: Article
Language:zho
Published: Editorial Office of Oil & Gas Storage and Transportation 2023-10-01
Series:You-qi chuyun
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Online Access:https://yqcy.pipechina.com.cn/cn/article/doi/10.6047/j.issn.1000-8241.2023.10.006
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author Yuqing LIU
Zhenyong ZHANG
Shengsi WU
Beilei JI
Hong ZHANG
Xiaoben LIU
author_facet Yuqing LIU
Zhenyong ZHANG
Shengsi WU
Beilei JI
Hong ZHANG
Xiaoben LIU
author_sort Yuqing LIU
collection DOAJ
description As the soil in the water network area is soft and has large water content, it is very easy to settle, which applies an axial load to the pipeline, and the girth weld under the action of tensile load has a higher risk of failure. In order to ensure the intrinsic safety of the pipeline, a nonlinear finite element method was adopted to establish a numerical calculation model for the axial stress and strain of the pipeline under sudden settlement of soft soil based on the X80 pipeline with a diameter of 1 422 mm in the water network area, and thus the influence of different settlement displacements of soft soil on the size and distribution of the axial load of pipeline under the most unfavorable sudden displacement condition was studied. On this basis, the safety of pipeline welds at different locations in the soft soil settlement area was evaluated according to the Guide to Methods for Assessing the Acceptability of Flaws in Metallic Structures (BS 7910-2019). Meanwhile, the influence of external load conditions and weld misalignment was analyzed, which indicates that the increase of misalignment leads to an increase in the load ratio and toughness ratio used in the assessment, with the conservativeness reduced for the safety of pipeline. If the critical Crack Tip Opening Displacement (CTOD) is taken to be 0.25 mm in the current standard, and the level-1 assessment curve is adopted, the welds of X80 pipeline in the water network area are always in a safe state. If the level-2 assessment curve is used, the X80 pipeline weld is in a critical safe state when the critical CTOD is reduced to 0.08 mm and the settlement displacement takes the maximum value of 1 m.
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institution Kabale University
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language zho
publishDate 2023-10-01
publisher Editorial Office of Oil & Gas Storage and Transportation
record_format Article
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spelling doaj-art-e421b997ee114357b9cc151aefd10ad42025-01-17T06:49:20ZzhoEditorial Office of Oil & Gas Storage and TransportationYou-qi chuyun1000-82412023-10-0142101128113610.6047/j.issn.1000-8241.2023.10.006yqcy-42-10-1128Safety assessment on girth welds of large-diameter X80 pipelines in water network areaYuqing LIU0Zhenyong ZHANG1Shengsi WU2Beilei JI3Hong ZHANG4Xiaoben LIU5China Petroleum Pipeline Engineering CorporationChina Petroleum Pipeline Engineering CorporationChina University of Petroleum (Beijing)//National Engineering Research Center for Pipeline Safety//MOE Key Laboratory of Petroleum Engineering//Beijing Key Laboratory of Urban Oil and Gas Distribution TechnologyChina University of Petroleum (Beijing)//National Engineering Research Center for Pipeline Safety//MOE Key Laboratory of Petroleum Engineering//Beijing Key Laboratory of Urban Oil and Gas Distribution TechnologyChina University of Petroleum (Beijing)//National Engineering Research Center for Pipeline Safety//MOE Key Laboratory of Petroleum Engineering//Beijing Key Laboratory of Urban Oil and Gas Distribution TechnologyChina University of Petroleum (Beijing)//National Engineering Research Center for Pipeline Safety//MOE Key Laboratory of Petroleum Engineering//Beijing Key Laboratory of Urban Oil and Gas Distribution TechnologyAs the soil in the water network area is soft and has large water content, it is very easy to settle, which applies an axial load to the pipeline, and the girth weld under the action of tensile load has a higher risk of failure. In order to ensure the intrinsic safety of the pipeline, a nonlinear finite element method was adopted to establish a numerical calculation model for the axial stress and strain of the pipeline under sudden settlement of soft soil based on the X80 pipeline with a diameter of 1 422 mm in the water network area, and thus the influence of different settlement displacements of soft soil on the size and distribution of the axial load of pipeline under the most unfavorable sudden displacement condition was studied. On this basis, the safety of pipeline welds at different locations in the soft soil settlement area was evaluated according to the Guide to Methods for Assessing the Acceptability of Flaws in Metallic Structures (BS 7910-2019). Meanwhile, the influence of external load conditions and weld misalignment was analyzed, which indicates that the increase of misalignment leads to an increase in the load ratio and toughness ratio used in the assessment, with the conservativeness reduced for the safety of pipeline. If the critical Crack Tip Opening Displacement (CTOD) is taken to be 0.25 mm in the current standard, and the level-1 assessment curve is adopted, the welds of X80 pipeline in the water network area are always in a safe state. If the level-2 assessment curve is used, the X80 pipeline weld is in a critical safe state when the critical CTOD is reduced to 0.08 mm and the settlement displacement takes the maximum value of 1 m.https://yqcy.pipechina.com.cn/cn/article/doi/10.6047/j.issn.1000-8241.2023.10.006x80 pipelinewater network areagirth weldfinite element analysisfailure assessment diagram (fad)applicability assessment
spellingShingle Yuqing LIU
Zhenyong ZHANG
Shengsi WU
Beilei JI
Hong ZHANG
Xiaoben LIU
Safety assessment on girth welds of large-diameter X80 pipelines in water network area
You-qi chuyun
x80 pipeline
water network area
girth weld
finite element analysis
failure assessment diagram (fad)
applicability assessment
title Safety assessment on girth welds of large-diameter X80 pipelines in water network area
title_full Safety assessment on girth welds of large-diameter X80 pipelines in water network area
title_fullStr Safety assessment on girth welds of large-diameter X80 pipelines in water network area
title_full_unstemmed Safety assessment on girth welds of large-diameter X80 pipelines in water network area
title_short Safety assessment on girth welds of large-diameter X80 pipelines in water network area
title_sort safety assessment on girth welds of large diameter x80 pipelines in water network area
topic x80 pipeline
water network area
girth weld
finite element analysis
failure assessment diagram (fad)
applicability assessment
url https://yqcy.pipechina.com.cn/cn/article/doi/10.6047/j.issn.1000-8241.2023.10.006
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