LIGHTWEIGHT-ORIENTED OPTIMIZATION DESIGN ON LEAF SPRING CLAMP OF HEAVY-TRUCK

According to the requirement of the enterprise that the raw material of leaf spring clamp is replaced from QT500-10 to ZG650-830,in order to reduce costs,lightweight design is needed as a result. Based on the parametric finite element model of leaf spring clamp established by the adoption of ANYSYS...

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Main Authors: ZHANG Bing, WANG ZongYan, LU ChunYue, WANG Ke
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2015-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2015.01.027
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author ZHANG Bing
WANG ZongYan
LU ChunYue
WANG Ke
author_facet ZHANG Bing
WANG ZongYan
LU ChunYue
WANG Ke
author_sort ZHANG Bing
collection DOAJ
description According to the requirement of the enterprise that the raw material of leaf spring clamp is replaced from QT500-10 to ZG650-830,in order to reduce costs,lightweight design is needed as a result. Based on the parametric finite element model of leaf spring clamp established by the adoption of ANYSYS Workbench,this article takes relevant parameters of the inner chamber as design variable,generates design parameter sample space through experimental design and confirms the optimization direction of structural parameters by acquiring the response surface of sample point from finite element solution as well as the conduction of sensitivity analysis on the design variable. Multiplication and division methods are adopted to conclude mathematical model of multi-objective optimization. And the Workbench is also applied for the size optimization design,acquiring a one-time lightweight leaf spring clamp model. Then,further topological optimization is conducted on one-time lightweight model to acquire the final one. This research shows that the leaf spring clamp after lightweight design can meet the requirements of intensity and stiffness with higher safety performance in structure,and the weight reduction ratio also amounts to 26. 78%compared with the original structure.
format Article
id doaj-art-e2e7a9f54e3147e6b112c92befc4758a
institution Kabale University
issn 1001-9669
language zho
publishDate 2015-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-e2e7a9f54e3147e6b112c92befc4758a2025-01-15T02:39:10ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692015-01-0137889330590988LIGHTWEIGHT-ORIENTED OPTIMIZATION DESIGN ON LEAF SPRING CLAMP OF HEAVY-TRUCKZHANG BingWANG ZongYanLU ChunYueWANG KeAccording to the requirement of the enterprise that the raw material of leaf spring clamp is replaced from QT500-10 to ZG650-830,in order to reduce costs,lightweight design is needed as a result. Based on the parametric finite element model of leaf spring clamp established by the adoption of ANYSYS Workbench,this article takes relevant parameters of the inner chamber as design variable,generates design parameter sample space through experimental design and confirms the optimization direction of structural parameters by acquiring the response surface of sample point from finite element solution as well as the conduction of sensitivity analysis on the design variable. Multiplication and division methods are adopted to conclude mathematical model of multi-objective optimization. And the Workbench is also applied for the size optimization design,acquiring a one-time lightweight leaf spring clamp model. Then,further topological optimization is conducted on one-time lightweight model to acquire the final one. This research shows that the leaf spring clamp after lightweight design can meet the requirements of intensity and stiffness with higher safety performance in structure,and the weight reduction ratio also amounts to 26. 78%compared with the original structure.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2015.01.027Leaf spring clampLightweightMulti-objective optimizationTopology optimization
spellingShingle ZHANG Bing
WANG ZongYan
LU ChunYue
WANG Ke
LIGHTWEIGHT-ORIENTED OPTIMIZATION DESIGN ON LEAF SPRING CLAMP OF HEAVY-TRUCK
Jixie qiangdu
Leaf spring clamp
Lightweight
Multi-objective optimization
Topology optimization
title LIGHTWEIGHT-ORIENTED OPTIMIZATION DESIGN ON LEAF SPRING CLAMP OF HEAVY-TRUCK
title_full LIGHTWEIGHT-ORIENTED OPTIMIZATION DESIGN ON LEAF SPRING CLAMP OF HEAVY-TRUCK
title_fullStr LIGHTWEIGHT-ORIENTED OPTIMIZATION DESIGN ON LEAF SPRING CLAMP OF HEAVY-TRUCK
title_full_unstemmed LIGHTWEIGHT-ORIENTED OPTIMIZATION DESIGN ON LEAF SPRING CLAMP OF HEAVY-TRUCK
title_short LIGHTWEIGHT-ORIENTED OPTIMIZATION DESIGN ON LEAF SPRING CLAMP OF HEAVY-TRUCK
title_sort lightweight oriented optimization design on leaf spring clamp of heavy truck
topic Leaf spring clamp
Lightweight
Multi-objective optimization
Topology optimization
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2015.01.027
work_keys_str_mv AT zhangbing lightweightorientedoptimizationdesignonleafspringclampofheavytruck
AT wangzongyan lightweightorientedoptimizationdesignonleafspringclampofheavytruck
AT luchunyue lightweightorientedoptimizationdesignonleafspringclampofheavytruck
AT wangke lightweightorientedoptimizationdesignonleafspringclampofheavytruck