Research on Optimization of Gear Micro-modification based Genetic Algorithm

Taking the noise of a certain DCT transmission as the research object,the noise order of the second gear small throttle acceleration is determined by using whole vehicle testing technology and order analysis method. A Romax rigid-flexible coupling analysis model is established,and the micro-modifica...

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Main Authors: Gang Lei, Huyin Wang, Ziqian Liu, Yanjun Jiang, Chaochao Chen, Ling Qin, Jiale Chen, Lin Liu, Binxiong Liao
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2022-03-01
Series:Jixie chuandong
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Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.03.016
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author Gang Lei
Huyin Wang
Ziqian Liu
Yanjun Jiang
Chaochao Chen
Ling Qin
Jiale Chen
Lin Liu
Binxiong Liao
author_facet Gang Lei
Huyin Wang
Ziqian Liu
Yanjun Jiang
Chaochao Chen
Ling Qin
Jiale Chen
Lin Liu
Binxiong Liao
author_sort Gang Lei
collection DOAJ
description Taking the noise of a certain DCT transmission as the research object,the noise order of the second gear small throttle acceleration is determined by using whole vehicle testing technology and order analysis method. A Romax rigid-flexible coupling analysis model is established,and the micro-modification parameters originally designed are introduced into the finite element model to conduct the test and simulation analysis of contact spot calibration. It is found that under 20% of the input rated torque,a deflection load appears in the simulation and test contact spot,which provides a correct finite element analysis model for subsequent micro-modification. In order not to affect the requirements of other acceleration conditions,a genetic algorithm is introduced to optimize the micro-modification parameters of the second gear by reducing the peak-to-peak value and load per unit length of the transmission error of the second gear. Considering the requirements of machining accuracy,the optimized micro-shape modification parameters are rounded,and the peak-to-peak value of transmission error and load per unit length of 2-gear small throttle acceleration condition are obtained,which are lower than the original design. The vehicle test data shows that the noise of the second gear is reduced by 11.36% after modification and optimization. Subjective evaluator evaluates that there is no obvious noise in the vehicle under the acceleration condition of the second gear. It shows that the application of genetic algorithm to optimize gear micro-modification has practical engineering guidance significance for reducing transmission error.
format Article
id doaj-art-e043316e5d434318b5ce16b4c1e420b3
institution Kabale University
issn 1004-2539
language zho
publishDate 2022-03-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-e043316e5d434318b5ce16b4c1e420b32025-01-10T13:59:00ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392022-03-014610010730478235Research on Optimization of Gear Micro-modification based Genetic AlgorithmGang LeiHuyin WangZiqian LiuYanjun JiangChaochao ChenLing QinJiale ChenLin LiuBinxiong LiaoTaking the noise of a certain DCT transmission as the research object,the noise order of the second gear small throttle acceleration is determined by using whole vehicle testing technology and order analysis method. A Romax rigid-flexible coupling analysis model is established,and the micro-modification parameters originally designed are introduced into the finite element model to conduct the test and simulation analysis of contact spot calibration. It is found that under 20% of the input rated torque,a deflection load appears in the simulation and test contact spot,which provides a correct finite element analysis model for subsequent micro-modification. In order not to affect the requirements of other acceleration conditions,a genetic algorithm is introduced to optimize the micro-modification parameters of the second gear by reducing the peak-to-peak value and load per unit length of the transmission error of the second gear. Considering the requirements of machining accuracy,the optimized micro-shape modification parameters are rounded,and the peak-to-peak value of transmission error and load per unit length of 2-gear small throttle acceleration condition are obtained,which are lower than the original design. The vehicle test data shows that the noise of the second gear is reduced by 11.36% after modification and optimization. Subjective evaluator evaluates that there is no obvious noise in the vehicle under the acceleration condition of the second gear. It shows that the application of genetic algorithm to optimize gear micro-modification has practical engineering guidance significance for reducing transmission error.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.03.016Whole vehicle testContact spotTransfer errorGenetic algorithmMicro-modification
spellingShingle Gang Lei
Huyin Wang
Ziqian Liu
Yanjun Jiang
Chaochao Chen
Ling Qin
Jiale Chen
Lin Liu
Binxiong Liao
Research on Optimization of Gear Micro-modification based Genetic Algorithm
Jixie chuandong
Whole vehicle test
Contact spot
Transfer error
Genetic algorithm
Micro-modification
title Research on Optimization of Gear Micro-modification based Genetic Algorithm
title_full Research on Optimization of Gear Micro-modification based Genetic Algorithm
title_fullStr Research on Optimization of Gear Micro-modification based Genetic Algorithm
title_full_unstemmed Research on Optimization of Gear Micro-modification based Genetic Algorithm
title_short Research on Optimization of Gear Micro-modification based Genetic Algorithm
title_sort research on optimization of gear micro modification based genetic algorithm
topic Whole vehicle test
Contact spot
Transfer error
Genetic algorithm
Micro-modification
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.03.016
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AT yanjunjiang researchonoptimizationofgearmicromodificationbasedgeneticalgorithm
AT chaochaochen researchonoptimizationofgearmicromodificationbasedgeneticalgorithm
AT lingqin researchonoptimizationofgearmicromodificationbasedgeneticalgorithm
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