Transforming Bale Twine into Useful Products with an Affordable Melting Machine: Closed-Loop for Recycling Plastics

The escalating use of plastic materials in agricultural practices has substantially increased the amount of plastic waste directed to landfills, leading to significant environmental and ecological challenges. Conventional disposal methods have been found to release hazardous pollutants, including mi...

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Main Authors: Akesh Babu Kakarla, William Ritchie, Ing Kong
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Recycling
Subjects:
Online Access:https://www.mdpi.com/2313-4321/9/6/121
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author Akesh Babu Kakarla
William Ritchie
Ing Kong
author_facet Akesh Babu Kakarla
William Ritchie
Ing Kong
author_sort Akesh Babu Kakarla
collection DOAJ
description The escalating use of plastic materials in agricultural practices has substantially increased the amount of plastic waste directed to landfills, leading to significant environmental and ecological challenges. Conventional disposal methods have been found to release hazardous pollutants, including microplastics and toxic chemicals, exacerbating these concerns. This study aims to address the environmental impact of agricultural plastic waste by exploring advanced reprocessing technologies and characterising the processed waste to assess its physical, mechanical, and thermal properties. Synthetic polymer-based bale twine (BT) waste, commonly used in livestock farming, was processed using an economically viable melting machine developed by Ritchie Technology. The BT and processed bale twine (PrBT) were analysed to understand their properties. Fourier transmission infrared spectroscopy revealed that the waste primarily consisted of polypropylene (PP). Thermal analysis indicated that the melting temperature of the PrBT was 162.49 °C, similar to virgin PP. Additionally, tensile testing revealed that the PrBT had an ultimate strength of 13.06 MPa and a Young’s modulus of 434.07 MPa. The PrBT was further transformed into a bench that can be applicable in outdoor applications. Furthermore, the PrBT was extruded into 3D printable filament. Therefore, it is evident that bale twine waste can be given a second life through an economically viable technology.
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series Recycling
spelling doaj-art-dfc5bd8c79a74a629fe3c784610bc13d2024-12-27T14:50:09ZengMDPI AGRecycling2313-43212024-12-019612110.3390/recycling9060121Transforming Bale Twine into Useful Products with an Affordable Melting Machine: Closed-Loop for Recycling PlasticsAkesh Babu Kakarla0William Ritchie1Ing Kong2Advanced Polymer and Composite Materials Laboratory, School of Engineering, Computing and Mathematical Sciences, La Trobe University, Bendigo, VIC 3552, AustraliaRitchie Technology Pty Ltd., 42-50, Point Henry Road, Moolap, Geelong, VIC 3224, AustraliaAdvanced Polymer and Composite Materials Laboratory, School of Engineering, Computing and Mathematical Sciences, La Trobe University, Bendigo, VIC 3552, AustraliaThe escalating use of plastic materials in agricultural practices has substantially increased the amount of plastic waste directed to landfills, leading to significant environmental and ecological challenges. Conventional disposal methods have been found to release hazardous pollutants, including microplastics and toxic chemicals, exacerbating these concerns. This study aims to address the environmental impact of agricultural plastic waste by exploring advanced reprocessing technologies and characterising the processed waste to assess its physical, mechanical, and thermal properties. Synthetic polymer-based bale twine (BT) waste, commonly used in livestock farming, was processed using an economically viable melting machine developed by Ritchie Technology. The BT and processed bale twine (PrBT) were analysed to understand their properties. Fourier transmission infrared spectroscopy revealed that the waste primarily consisted of polypropylene (PP). Thermal analysis indicated that the melting temperature of the PrBT was 162.49 °C, similar to virgin PP. Additionally, tensile testing revealed that the PrBT had an ultimate strength of 13.06 MPa and a Young’s modulus of 434.07 MPa. The PrBT was further transformed into a bench that can be applicable in outdoor applications. Furthermore, the PrBT was extruded into 3D printable filament. Therefore, it is evident that bale twine waste can be given a second life through an economically viable technology.https://www.mdpi.com/2313-4321/9/6/121bale twine wasterecyclingagricultural plastic wasteextrusion
spellingShingle Akesh Babu Kakarla
William Ritchie
Ing Kong
Transforming Bale Twine into Useful Products with an Affordable Melting Machine: Closed-Loop for Recycling Plastics
Recycling
bale twine waste
recycling
agricultural plastic waste
extrusion
title Transforming Bale Twine into Useful Products with an Affordable Melting Machine: Closed-Loop for Recycling Plastics
title_full Transforming Bale Twine into Useful Products with an Affordable Melting Machine: Closed-Loop for Recycling Plastics
title_fullStr Transforming Bale Twine into Useful Products with an Affordable Melting Machine: Closed-Loop for Recycling Plastics
title_full_unstemmed Transforming Bale Twine into Useful Products with an Affordable Melting Machine: Closed-Loop for Recycling Plastics
title_short Transforming Bale Twine into Useful Products with an Affordable Melting Machine: Closed-Loop for Recycling Plastics
title_sort transforming bale twine into useful products with an affordable melting machine closed loop for recycling plastics
topic bale twine waste
recycling
agricultural plastic waste
extrusion
url https://www.mdpi.com/2313-4321/9/6/121
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AT williamritchie transformingbaletwineintousefulproductswithanaffordablemeltingmachineclosedloopforrecyclingplastics
AT ingkong transformingbaletwineintousefulproductswithanaffordablemeltingmachineclosedloopforrecyclingplastics