Effect of torsional angle on the fretting wear behavior and fracture failure mechanism of steel wires with spiral contact structure
The fretting wear of steel wire will reduce the service life of wire rope and severely threaten the safety of mine hoisting. To investigate the influence of torsion on the fretting wear behavior of steel wire, the fretting wear tests of steel wires with spiral contact structure under the action of t...
Saved in:
| Main Authors: | , , , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
Elsevier
2024-11-01
|
| Series: | Journal of Materials Research and Technology |
| Subjects: | |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785424023482 |
| Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
| _version_ | 1846107818635034624 |
|---|---|
| author | Chunming Xu Yuxing Peng Kaituo Fang Tao Jiang Yanfeng Wang Lei Yuan |
| author_facet | Chunming Xu Yuxing Peng Kaituo Fang Tao Jiang Yanfeng Wang Lei Yuan |
| author_sort | Chunming Xu |
| collection | DOAJ |
| description | The fretting wear of steel wire will reduce the service life of wire rope and severely threaten the safety of mine hoisting. To investigate the influence of torsion on the fretting wear behavior of steel wire, the fretting wear tests of steel wires with spiral contact structure under the action of tensile-torsional coupling forces were conducted, and the fatigue fracture failure mechanism was revealed. The result indicates that the CoF increases with increasing torsional angle. As the cycles increase, the sliding distance between the wires decreases, while the adhesion increases. The fretting area gradually transitions from gross sliding status to partial sliding status. The sliding distance and energy loss between the wires increase with increasing torsional angle. The wear depth and coefficient increase with increasing torsional angle, and the wear level of peak contact structure is more serious than that of valley contact structure. The primary wear mechanisms of steel wire are abrasive wear, adhesive wear and fatigue wear. The fatigue fractograph of steel wire is obviously divided into fatigue source zone, crack growth zone and final fracture zone. Abundant secondary cracks and dimples exist in the final fracture zone, and the fatigue fracture failure mechanism is mainly ductile fracture. |
| format | Article |
| id | doaj-art-df902a17c110422f8c4248e885a8d355 |
| institution | Kabale University |
| issn | 2238-7854 |
| language | English |
| publishDate | 2024-11-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Journal of Materials Research and Technology |
| spelling | doaj-art-df902a17c110422f8c4248e885a8d3552024-12-26T08:54:32ZengElsevierJournal of Materials Research and Technology2238-78542024-11-013341164127Effect of torsional angle on the fretting wear behavior and fracture failure mechanism of steel wires with spiral contact structureChunming Xu0Yuxing Peng1Kaituo Fang2Tao Jiang3Yanfeng Wang4Lei Yuan5School of Mechanical and Electrical Engineering, Suqian University, Jiangsu Province, Suqian, 223800, China; Corresponding author.School of Mechanical and Electrical Engineering, China University of Mining and Technology, Jiangsu Province, Xuzhou, 221116, China; Jiangsu Province and Education Ministry Co-sponsored Collaborative Innovation Center of Intelligent Mining Equipment, Jiangsu Province, Xuzhou, 221116, ChinaSchool of Mechanical and Electrical Engineering, Suqian University, Jiangsu Province, Suqian, 223800, ChinaSchool of Mechanical and Electrical Engineering, Suqian University, Jiangsu Province, Suqian, 223800, ChinaSchool of Mechanical and Electrical Engineering, Suqian University, Jiangsu Province, Suqian, 223800, ChinaSchool of Mechanical and Electrical Engineering, Suqian University, Jiangsu Province, Suqian, 223800, ChinaThe fretting wear of steel wire will reduce the service life of wire rope and severely threaten the safety of mine hoisting. To investigate the influence of torsion on the fretting wear behavior of steel wire, the fretting wear tests of steel wires with spiral contact structure under the action of tensile-torsional coupling forces were conducted, and the fatigue fracture failure mechanism was revealed. The result indicates that the CoF increases with increasing torsional angle. As the cycles increase, the sliding distance between the wires decreases, while the adhesion increases. The fretting area gradually transitions from gross sliding status to partial sliding status. The sliding distance and energy loss between the wires increase with increasing torsional angle. The wear depth and coefficient increase with increasing torsional angle, and the wear level of peak contact structure is more serious than that of valley contact structure. The primary wear mechanisms of steel wire are abrasive wear, adhesive wear and fatigue wear. The fatigue fractograph of steel wire is obviously divided into fatigue source zone, crack growth zone and final fracture zone. Abundant secondary cracks and dimples exist in the final fracture zone, and the fatigue fracture failure mechanism is mainly ductile fracture.http://www.sciencedirect.com/science/article/pii/S2238785424023482Fretting wearWire ropeTorsionFatigue fracture |
| spellingShingle | Chunming Xu Yuxing Peng Kaituo Fang Tao Jiang Yanfeng Wang Lei Yuan Effect of torsional angle on the fretting wear behavior and fracture failure mechanism of steel wires with spiral contact structure Journal of Materials Research and Technology Fretting wear Wire rope Torsion Fatigue fracture |
| title | Effect of torsional angle on the fretting wear behavior and fracture failure mechanism of steel wires with spiral contact structure |
| title_full | Effect of torsional angle on the fretting wear behavior and fracture failure mechanism of steel wires with spiral contact structure |
| title_fullStr | Effect of torsional angle on the fretting wear behavior and fracture failure mechanism of steel wires with spiral contact structure |
| title_full_unstemmed | Effect of torsional angle on the fretting wear behavior and fracture failure mechanism of steel wires with spiral contact structure |
| title_short | Effect of torsional angle on the fretting wear behavior and fracture failure mechanism of steel wires with spiral contact structure |
| title_sort | effect of torsional angle on the fretting wear behavior and fracture failure mechanism of steel wires with spiral contact structure |
| topic | Fretting wear Wire rope Torsion Fatigue fracture |
| url | http://www.sciencedirect.com/science/article/pii/S2238785424023482 |
| work_keys_str_mv | AT chunmingxu effectoftorsionalangleonthefrettingwearbehaviorandfracturefailuremechanismofsteelwireswithspiralcontactstructure AT yuxingpeng effectoftorsionalangleonthefrettingwearbehaviorandfracturefailuremechanismofsteelwireswithspiralcontactstructure AT kaituofang effectoftorsionalangleonthefrettingwearbehaviorandfracturefailuremechanismofsteelwireswithspiralcontactstructure AT taojiang effectoftorsionalangleonthefrettingwearbehaviorandfracturefailuremechanismofsteelwireswithspiralcontactstructure AT yanfengwang effectoftorsionalangleonthefrettingwearbehaviorandfracturefailuremechanismofsteelwireswithspiralcontactstructure AT leiyuan effectoftorsionalangleonthefrettingwearbehaviorandfracturefailuremechanismofsteelwireswithspiralcontactstructure |