Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot

In order to solve the problem of polishing three-layer high strength epoxy paint on the surface of large spherical tank pressure vessels, a large spherical tank wall paint removal robot is designed, and the experimental research on it is carried out. The robot mainly includes a wall climbing and ads...

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Main Authors: Yang Huailin, Liu Chunhua, Chen Xiaohui, Deng Xiandong, Gao Runzhi, Xia Yi, Zang Hongbin
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2024-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.01.022
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author Yang Huailin
Liu Chunhua
Chen Xiaohui
Deng Xiandong
Gao Runzhi
Xia Yi
Zang Hongbin
author_facet Yang Huailin
Liu Chunhua
Chen Xiaohui
Deng Xiandong
Gao Runzhi
Xia Yi
Zang Hongbin
author_sort Yang Huailin
collection DOAJ
description In order to solve the problem of polishing three-layer high strength epoxy paint on the surface of large spherical tank pressure vessels, a large spherical tank wall paint removal robot is designed, and the experimental research on it is carried out. The robot mainly includes a wall climbing and adsorption system and an adaptive grinding system. By studying the permanent magnet of Halbach array, the relation between the adsorption force of the permanent magnet of track structure and the working clearance is simulated and analyzed, and a wall climbing adsorption system with stable adsorption and superior obstacle climbing performance is developed. According to the grinding condition of the curved wall, an adaptive grinding system based on current feedback is designed, and various steel wire grinding rollers are developed by analyzing the mechanical model of the steel wire grinding roller. The robot is tested, and the polishing effect is good. The robot can polish the epoxy paint and show the metallic luster, and its efficiency is 3-10 times that of the manual grinding. A new polishing tool is proposed for ball tank high-strength epoxy paint polishing, which ensures the polishing quality and improves the polishing efficiency.
format Article
id doaj-art-df40413744834282a34825eb6f1e9745
institution Kabale University
issn 1004-2539
language zho
publishDate 2024-01-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-df40413744834282a34825eb6f1e97452025-01-10T15:02:16ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392024-01-014815115848026185Design and Experimental Study of a Large Spherical Tank Wall Paint Removal RobotYang HuailinLiu ChunhuaChen XiaohuiDeng XiandongGao RunzhiXia YiZang HongbinIn order to solve the problem of polishing three-layer high strength epoxy paint on the surface of large spherical tank pressure vessels, a large spherical tank wall paint removal robot is designed, and the experimental research on it is carried out. The robot mainly includes a wall climbing and adsorption system and an adaptive grinding system. By studying the permanent magnet of Halbach array, the relation between the adsorption force of the permanent magnet of track structure and the working clearance is simulated and analyzed, and a wall climbing adsorption system with stable adsorption and superior obstacle climbing performance is developed. According to the grinding condition of the curved wall, an adaptive grinding system based on current feedback is designed, and various steel wire grinding rollers are developed by analyzing the mechanical model of the steel wire grinding roller. The robot is tested, and the polishing effect is good. The robot can polish the epoxy paint and show the metallic luster, and its efficiency is 3-10 times that of the manual grinding. A new polishing tool is proposed for ball tank high-strength epoxy paint polishing, which ensures the polishing quality and improves the polishing efficiency.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.01.022Wall-climbing robotPermanent magnet absorptionMagnetic force simulationThree layers of epoxy paint polishingGrinding effect
spellingShingle Yang Huailin
Liu Chunhua
Chen Xiaohui
Deng Xiandong
Gao Runzhi
Xia Yi
Zang Hongbin
Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot
Jixie chuandong
Wall-climbing robot
Permanent magnet absorption
Magnetic force simulation
Three layers of epoxy paint polishing
Grinding effect
title Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot
title_full Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot
title_fullStr Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot
title_full_unstemmed Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot
title_short Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot
title_sort design and experimental study of a large spherical tank wall paint removal robot
topic Wall-climbing robot
Permanent magnet absorption
Magnetic force simulation
Three layers of epoxy paint polishing
Grinding effect
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.01.022
work_keys_str_mv AT yanghuailin designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot
AT liuchunhua designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot
AT chenxiaohui designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot
AT dengxiandong designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot
AT gaorunzhi designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot
AT xiayi designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot
AT zanghongbin designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot