Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot
In order to solve the problem of polishing three-layer high strength epoxy paint on the surface of large spherical tank pressure vessels, a large spherical tank wall paint removal robot is designed, and the experimental research on it is carried out. The robot mainly includes a wall climbing and ads...
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Format: | Article |
Language: | zho |
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Editorial Office of Journal of Mechanical Transmission
2024-01-01
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Series: | Jixie chuandong |
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Online Access: | http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.01.022 |
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author | Yang Huailin Liu Chunhua Chen Xiaohui Deng Xiandong Gao Runzhi Xia Yi Zang Hongbin |
author_facet | Yang Huailin Liu Chunhua Chen Xiaohui Deng Xiandong Gao Runzhi Xia Yi Zang Hongbin |
author_sort | Yang Huailin |
collection | DOAJ |
description | In order to solve the problem of polishing three-layer high strength epoxy paint on the surface of large spherical tank pressure vessels, a large spherical tank wall paint removal robot is designed, and the experimental research on it is carried out. The robot mainly includes a wall climbing and adsorption system and an adaptive grinding system. By studying the permanent magnet of Halbach array, the relation between the adsorption force of the permanent magnet of track structure and the working clearance is simulated and analyzed, and a wall climbing adsorption system with stable adsorption and superior obstacle climbing performance is developed. According to the grinding condition of the curved wall, an adaptive grinding system based on current feedback is designed, and various steel wire grinding rollers are developed by analyzing the mechanical model of the steel wire grinding roller. The robot is tested, and the polishing effect is good. The robot can polish the epoxy paint and show the metallic luster, and its efficiency is 3-10 times that of the manual grinding. A new polishing tool is proposed for ball tank high-strength epoxy paint polishing, which ensures the polishing quality and improves the polishing efficiency. |
format | Article |
id | doaj-art-df40413744834282a34825eb6f1e9745 |
institution | Kabale University |
issn | 1004-2539 |
language | zho |
publishDate | 2024-01-01 |
publisher | Editorial Office of Journal of Mechanical Transmission |
record_format | Article |
series | Jixie chuandong |
spelling | doaj-art-df40413744834282a34825eb6f1e97452025-01-10T15:02:16ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392024-01-014815115848026185Design and Experimental Study of a Large Spherical Tank Wall Paint Removal RobotYang HuailinLiu ChunhuaChen XiaohuiDeng XiandongGao RunzhiXia YiZang HongbinIn order to solve the problem of polishing three-layer high strength epoxy paint on the surface of large spherical tank pressure vessels, a large spherical tank wall paint removal robot is designed, and the experimental research on it is carried out. The robot mainly includes a wall climbing and adsorption system and an adaptive grinding system. By studying the permanent magnet of Halbach array, the relation between the adsorption force of the permanent magnet of track structure and the working clearance is simulated and analyzed, and a wall climbing adsorption system with stable adsorption and superior obstacle climbing performance is developed. According to the grinding condition of the curved wall, an adaptive grinding system based on current feedback is designed, and various steel wire grinding rollers are developed by analyzing the mechanical model of the steel wire grinding roller. The robot is tested, and the polishing effect is good. The robot can polish the epoxy paint and show the metallic luster, and its efficiency is 3-10 times that of the manual grinding. A new polishing tool is proposed for ball tank high-strength epoxy paint polishing, which ensures the polishing quality and improves the polishing efficiency.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.01.022Wall-climbing robotPermanent magnet absorptionMagnetic force simulationThree layers of epoxy paint polishingGrinding effect |
spellingShingle | Yang Huailin Liu Chunhua Chen Xiaohui Deng Xiandong Gao Runzhi Xia Yi Zang Hongbin Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot Jixie chuandong Wall-climbing robot Permanent magnet absorption Magnetic force simulation Three layers of epoxy paint polishing Grinding effect |
title | Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot |
title_full | Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot |
title_fullStr | Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot |
title_full_unstemmed | Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot |
title_short | Design and Experimental Study of a Large Spherical Tank Wall Paint Removal Robot |
title_sort | design and experimental study of a large spherical tank wall paint removal robot |
topic | Wall-climbing robot Permanent magnet absorption Magnetic force simulation Three layers of epoxy paint polishing Grinding effect |
url | http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.01.022 |
work_keys_str_mv | AT yanghuailin designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot AT liuchunhua designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot AT chenxiaohui designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot AT dengxiandong designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot AT gaorunzhi designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot AT xiayi designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot AT zanghongbin designandexperimentalstudyofalargesphericaltankwallpaintremovalrobot |