RESEARCH ON AXIAL MODIFICATION OF CROWD REDUCER GEARS OF LARGE MINING ELECTRIC EXCAVATOR

The crowd reducer gears of large mining electric excavator are low speed,heavy-duty and hard surface gears.In the mining process, the phenomenon of gear unbalanced load is inevitable.Through the modification of gears,it is possible to improve its carrying capacity and contact state. Using the thin s...

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Main Authors: ZHANG YingHui, HOU Geng, HE WeiDong, ZHOU Feng, RU XueBin
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2019-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2019.03.028
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author ZHANG YingHui
HOU Geng
HE WeiDong
ZHOU Feng
RU XueBin
author_facet ZHANG YingHui
HOU Geng
HE WeiDong
ZHOU Feng
RU XueBin
author_sort ZHANG YingHui
collection DOAJ
description The crowd reducer gears of large mining electric excavator are low speed,heavy-duty and hard surface gears.In the mining process, the phenomenon of gear unbalanced load is inevitable.Through the modification of gears,it is possible to improve its carrying capacity and contact state. Using the thin slice gear model,statistical average load of excavator mining process is taken as the reference load of modification,the minimum contact stress of gears at the excavator mining position withmaximum statisticalcrowd force is regarded as the objective,the slope modification of the two stage pinion(driving wheel) of the crowd reducer is carried out.Further, no edge load at tooth surface in each mining location is regarded as the objective,the crown modification of the two stage pinion of the crowd reducer is carried out.In the process of excavator mining,compare with pinion without modification,the maximum stress(including contact stress of tooth surface and bending stress of tooth root)of thepinionwith modification decreases significantly,and the edge contact condition of tooth surface is obviously improved.After modification,when the gear is subjected to the statistical maximum load of excavator mining process,the stress value of the gearis still less than the allowable stress.Simulation results show that,axial modification of crowd reducer gears of large mining electric excavator has positive significance for improving carrying ability and contact condition of gears.
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institution Kabale University
issn 1001-9669
language zho
publishDate 2019-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-de598c6667874deaaedee8e8c3677a0b2025-01-15T02:29:52ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692019-01-014168268830604776RESEARCH ON AXIAL MODIFICATION OF CROWD REDUCER GEARS OF LARGE MINING ELECTRIC EXCAVATORZHANG YingHuiHOU GengHE WeiDongZHOU FengRU XueBinThe crowd reducer gears of large mining electric excavator are low speed,heavy-duty and hard surface gears.In the mining process, the phenomenon of gear unbalanced load is inevitable.Through the modification of gears,it is possible to improve its carrying capacity and contact state. Using the thin slice gear model,statistical average load of excavator mining process is taken as the reference load of modification,the minimum contact stress of gears at the excavator mining position withmaximum statisticalcrowd force is regarded as the objective,the slope modification of the two stage pinion(driving wheel) of the crowd reducer is carried out.Further, no edge load at tooth surface in each mining location is regarded as the objective,the crown modification of the two stage pinion of the crowd reducer is carried out.In the process of excavator mining,compare with pinion without modification,the maximum stress(including contact stress of tooth surface and bending stress of tooth root)of thepinionwith modification decreases significantly,and the edge contact condition of tooth surface is obviously improved.After modification,when the gear is subjected to the statistical maximum load of excavator mining process,the stress value of the gearis still less than the allowable stress.Simulation results show that,axial modification of crowd reducer gears of large mining electric excavator has positive significance for improving carrying ability and contact condition of gears.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2019.03.028Mining electric excavatorCrowd reducerGearAxial modification
spellingShingle ZHANG YingHui
HOU Geng
HE WeiDong
ZHOU Feng
RU XueBin
RESEARCH ON AXIAL MODIFICATION OF CROWD REDUCER GEARS OF LARGE MINING ELECTRIC EXCAVATOR
Jixie qiangdu
Mining electric excavator
Crowd reducer
Gear
Axial modification
title RESEARCH ON AXIAL MODIFICATION OF CROWD REDUCER GEARS OF LARGE MINING ELECTRIC EXCAVATOR
title_full RESEARCH ON AXIAL MODIFICATION OF CROWD REDUCER GEARS OF LARGE MINING ELECTRIC EXCAVATOR
title_fullStr RESEARCH ON AXIAL MODIFICATION OF CROWD REDUCER GEARS OF LARGE MINING ELECTRIC EXCAVATOR
title_full_unstemmed RESEARCH ON AXIAL MODIFICATION OF CROWD REDUCER GEARS OF LARGE MINING ELECTRIC EXCAVATOR
title_short RESEARCH ON AXIAL MODIFICATION OF CROWD REDUCER GEARS OF LARGE MINING ELECTRIC EXCAVATOR
title_sort research on axial modification of crowd reducer gears of large mining electric excavator
topic Mining electric excavator
Crowd reducer
Gear
Axial modification
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2019.03.028
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AT hougeng researchonaxialmodificationofcrowdreducergearsoflargeminingelectricexcavator
AT heweidong researchonaxialmodificationofcrowdreducergearsoflargeminingelectricexcavator
AT zhoufeng researchonaxialmodificationofcrowdreducergearsoflargeminingelectricexcavator
AT ruxuebin researchonaxialmodificationofcrowdreducergearsoflargeminingelectricexcavator