Mechanical characterization and analysis of tensile fracture modes of ultrasonically stir cast Al6082 composites reinforced with Cu powder premixed Metakaolin particles

The major drawback observed in the ceramic particles reinforced aluminium matrix composites (AMCs) is the reduction of ductility. Incorporating fine metallic particles along with the ceramic reinforcements in the aluminium matrix tends to improve the ductility of the AMCs. This work highlights the e...

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Main Authors: Renjin J. Bright, P. Hariharasakthisudhan
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2022-10-01
Series:Fracture and Structural Integrity
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Online Access:https://www.fracturae.com/index.php/fis/article/view/3658/3682
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author Renjin J. Bright
P. Hariharasakthisudhan
author_facet Renjin J. Bright
P. Hariharasakthisudhan
author_sort Renjin J. Bright
collection DOAJ
description The major drawback observed in the ceramic particles reinforced aluminium matrix composites (AMCs) is the reduction of ductility. Incorporating fine metallic particles along with the ceramic reinforcements in the aluminium matrix tends to improve the ductility of the AMCs. This work highlights the effects of dispersing micro (5-20 �m) copper (Cu) particles along with the nano (100-400 nm) Metakaolin particles in the Al6082 matrix. The Metakaolin particles were premixed with Cu powder by means of manual stirring followed by ball milling before embedding into the Al6082 matrix. The total reinforcement composition was maintained as 7.5 wt.% in which 2.5 wt.% consisted of Cu powder. The composites were synthesized using ultrasonication-aided stir casting process. The composites samples were subjected to T6 heat treatment before performing mechanical characterization. The composites with Cu powder premixed Metakaolin particles showed improvement in tensile strength, ductility, compressive strength and hardness. The microstructure evaluation of the composites was performed using Scanning Electron Microscope (SEM) and Optical Microscope (OM). The tensile fracture modes were studied by analysing the fracture surface morphology using SEM
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institution Kabale University
issn 1971-8993
language English
publishDate 2022-10-01
publisher Gruppo Italiano Frattura
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series Fracture and Structural Integrity
spelling doaj-art-ddd11b2e7ca64ec4b3399f3564e8e0862024-12-02T07:05:02ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932022-10-01166242643810.3221/IGF-ESIS.62.2910.3221/IGF-ESIS.62.29Mechanical characterization and analysis of tensile fracture modes of ultrasonically stir cast Al6082 composites reinforced with Cu powder premixed Metakaolin particlesRenjin J. BrightP. HariharasakthisudhanThe major drawback observed in the ceramic particles reinforced aluminium matrix composites (AMCs) is the reduction of ductility. Incorporating fine metallic particles along with the ceramic reinforcements in the aluminium matrix tends to improve the ductility of the AMCs. This work highlights the effects of dispersing micro (5-20 �m) copper (Cu) particles along with the nano (100-400 nm) Metakaolin particles in the Al6082 matrix. The Metakaolin particles were premixed with Cu powder by means of manual stirring followed by ball milling before embedding into the Al6082 matrix. The total reinforcement composition was maintained as 7.5 wt.% in which 2.5 wt.% consisted of Cu powder. The composites were synthesized using ultrasonication-aided stir casting process. The composites samples were subjected to T6 heat treatment before performing mechanical characterization. The composites with Cu powder premixed Metakaolin particles showed improvement in tensile strength, ductility, compressive strength and hardness. The microstructure evaluation of the composites was performed using Scanning Electron Microscope (SEM) and Optical Microscope (OM). The tensile fracture modes were studied by analysing the fracture surface morphology using SEMhttps://www.fracturae.com/index.php/fis/article/view/3658/3682aluminium matrix compositesfracture surfacestir castingcu powdertensile strengthductilitycompression strength
spellingShingle Renjin J. Bright
P. Hariharasakthisudhan
Mechanical characterization and analysis of tensile fracture modes of ultrasonically stir cast Al6082 composites reinforced with Cu powder premixed Metakaolin particles
Fracture and Structural Integrity
aluminium matrix composites
fracture surface
stir casting
cu powder
tensile strength
ductility
compression strength
title Mechanical characterization and analysis of tensile fracture modes of ultrasonically stir cast Al6082 composites reinforced with Cu powder premixed Metakaolin particles
title_full Mechanical characterization and analysis of tensile fracture modes of ultrasonically stir cast Al6082 composites reinforced with Cu powder premixed Metakaolin particles
title_fullStr Mechanical characterization and analysis of tensile fracture modes of ultrasonically stir cast Al6082 composites reinforced with Cu powder premixed Metakaolin particles
title_full_unstemmed Mechanical characterization and analysis of tensile fracture modes of ultrasonically stir cast Al6082 composites reinforced with Cu powder premixed Metakaolin particles
title_short Mechanical characterization and analysis of tensile fracture modes of ultrasonically stir cast Al6082 composites reinforced with Cu powder premixed Metakaolin particles
title_sort mechanical characterization and analysis of tensile fracture modes of ultrasonically stir cast al6082 composites reinforced with cu powder premixed metakaolin particles
topic aluminium matrix composites
fracture surface
stir casting
cu powder
tensile strength
ductility
compression strength
url https://www.fracturae.com/index.php/fis/article/view/3658/3682
work_keys_str_mv AT renjinjbright mechanicalcharacterizationandanalysisoftensilefracturemodesofultrasonicallystircastal6082compositesreinforcedwithcupowderpremixedmetakaolinparticles
AT phariharasakthisudhan mechanicalcharacterizationandanalysisoftensilefracturemodesofultrasonicallystircastal6082compositesreinforcedwithcupowderpremixedmetakaolinparticles